Boring toolsFig.819.1.Thebrace-head.2.The common rod.3.The double-box rod; intermediate piece.4.The common chisel.5.The indented chisel.6.Another of the same.7.The cross-mouthed chisel.8.The wimble.9.The sludger, for bringing up the mud.10.The rounder.11.The key for supporting the train of rods at the bore-mouth.12.The key for screwing together and asunder the rods.13.The topit, or top-piece.14.The beché, for catching the rod when it breaks in the bore.15.The runner, for taking hold of the topit.16.The tongued chisel.17.The right-handed worm screw.18.The left-handed do.19.The finger-grip or catch.We shall now explain the manner of conducting a series of bores in searching ground for coal.Cross section of coal-fieldFig.820.represents a district of country in which a regular survey has proved the existence and general distribution of coal strata, with a dip to the south, as here shown. In this case, a convenient spot should be pitched upon in the north partof the district, so that the successive bores put down may advance in the line of the dip. The first bore may therefore be made at No. 1., to the depth of sixty yards. In the progress of this perforation, many diversities and alternations of strata will be probably passed through, as we see in the sections of the strata; each of which, as to quality and thickness, is noted in the journal, and specimens are preserved. This bore is seen to penetrate the stratad,c,b,a, without encountering any coal. Now, suppose that the dip of the strata be one yard in ten, the question is, at what distance from bore No. 1. in a south direction, will a second bore of 60 yards strike the first stratumd, of the preceding? The rule obviously is, to multiply the depth of the bore by the dip, that is, 60 by 10, and the product 600 gives the distance required; for, by the rule of three, if 1 yard of depression corresponds to 10 in horizontal length, 60 yards of depression will correspond to 600 in length. Hence the bores marked 1, 2, 3, 4, and 5, are successively distributed as in the figure, the spot where the first is let down being regarded as the point of level to which the summits of all the succeeding bores are referred. Should the top of No. 2. bore be 10 yards higher or lower than the top of No. 1., allowance must be made for this difference in the operation; and hence a surface level survey is requisite. Sometimes ravines cut down the strata, and advantage should be taken of them, when they are considerable.In No. 2. a coal is seen to occur near the surface, and another at the bottom of the bore; the latter seam resting on the first stratumd, that occurred in bore No. 1.; and No. 2. perforation must be continued a little farther, till it has certainly descended to the stratumd. Thus these two bores have, together, proved the beds to the depth of 120 yards.No. 3. bore being placed according to the preceding rule, will pass through two coal-seams near the surface, and after reaching to nearly its depth of 60 yards, it will touch the stratumh, which is the upper stratum of bore No. 2.; but since a seam of coal was detected in No. 2., under the stratumh, the proof is confirmed by running the borer down through that coal. The field has now been probed to the depth of 180 yards. The fourth bore is next proceeded with, till the two coal-seams met in No. 3. have been penetrated; when a depth of 240 yards has been explored. Hence No. 4. bore could not reach the lower stratuma, unless it were sunk 240 yards.The fifth bore (No. 5.) being sunk in like manner, a new coal-seam occurs within a few yards of the surface; but after sinking to the depth at which the coal at the top of the fourth bore was found, an entirely different order of strata will occur. In this dilemma, the bore should be pushed 10 or 20 yards deeper than the 60 yards, to ascertain the alternations of the new range of superposition. It may happen that no coals of any value shall be found, as the figure indicates, in consequence of a slip or dislocation of the strata atB, which has thrown up all the coals registered in the former borings, to such an extent that the stratab,a, of the first bore present themselves immediately on perforating the slip, instead of lying at the depth of 300 yards (5 × 60), as they would have done, had no dislocation intervened. Some coal-fields, indeed, are so intersected with slips as to bewilder the most experienced miner, which will particularly happen when a lower coal is thrown upon one side of a slip, directly opposite to an upper coal situated on the other side of it; so that if the two seams be of the same thickness, erroneous conclusions are almost inevitable.When a line of bores is to be conducted from the dip of the strata towards their outcrop, they should be placed a few yards nearer each other than the rule prescribes, lest the strata last passed through be overstepped, so that they may disappear from the register, and a valuable coal-seam may thereby escape notice. In fact, each successive bore should be so set down, that the first of the strata perforated should be the last passed through in the preceding bore; as is exemplified by viewing the bores in the retrograde direction, Nos. 4. 3. and 2. But if the bore No. 2. had gone no deeper thanf, and the bore No. 1. been as represented, then the stratume, with its immediately subjacent coal, would have been overstepped, since none of the bores would have touched it; and they would have remained unnoticed in the journal, and unknown.CalculationsWhen the line of dip, and consequently the line of bearing which is at right angles to it, are unknown, they are sought for by making three bores in the following position.—Letfig.821.be a horizontal diagram, in which the place of a bore, No. 1., isshown, which reaches a coal-seam at the depth of 50 yards; bore No. 2. may be made atB, 300 yards from the former; and bore No. 3. atC, equidistant from Nos. 1. and 2., so that the bores are sunk at the three angles of an equilateral triangle. If the coal occur in No. 2. at the depth of 30 yards, and in No. 3. of 44 yards, it is manifest that none of the linesA B,B C, orC Ais in the line of level, which for short distances may be taken for the line of bearing, with coal-seams of moderate dip. But since No. 1. is the deepest of the three bores, and No. 3. next in depth, the lineA Cjoining them must be nearer the line of level, than either of the linesA BorB C. The question is, therefore, at what distance on the prolonged lineB Cis the point for sinking a bore which would reach the coal at the same depth as No. 1., namely 50 yards. This problem is solved by the following rule of proportion: as 14 yards (the difference of depth between bores 2. and 3.) is to 300 yards (the distance between them), so is 20 (the difference of depth betwixt 1. and 2.) to a fourth proportion, orx= 428 yards, 1 foot, and 8 inches. Now, this distance, measured from No. 2., reaches to the pointDon the prolonged lineB C, under which pointDthe coal will be found at a depth of 50 yards, the same as underA. Hence the lineA Dis the true level line of the coal-field; and a lineB F Gdrawn at right angles to it, is the true dip-line of the plane which leads to the outcrop. In the present example the dip is 1 yard in 141⁄2; or 1 in 141⁄2, to adopt the judicious language of the miner; or the sine is 1 to a radius of 141⁄2, measured along the line fromBtoF. By this theorem for finding the lines of dip and level, the most eligible spot in a coal-field for sinking a shaft may be ascertained.Suppose the distance fromBtoGin the line of dip to be 455 yards; then, since every 141⁄2gives a yard of depression, 455 will give 30 yards, which added to 30 yards, the depth of the bore atB, will make 60 yards for the depth of the same coal-seam atG. Since any line drawn at right angles to the line of levelA Dis the line of dip, so any line drawn parallel toA Dis a level line. Hence, if fromCthe lineC Ebe drawn parallel toD A, the coal-seam at the pointsEandCwill be found in the same horizontal plane, or 44 yards beneath the surface level, over these two points. The pointElevel withCmay also be found by this proportion: as 20 yards (the difference in depth of the bores underBandA) is to 300 yards (the distance between them), so is 14 yards (the difference of depth underBandC) to 210 yards, or the distance fromBtoE.As boring for coal is necessarily carried on in a line perpendicular to the horizon, and as coal seams lie at every angle of inclination to it, the thickness of the seam as given obliquely by the borer, is always greater than the direct thickness of the coal; and hence the length of that line must be multiplied by the cosine of the angle of dip, in order to find the true power of the seam.Of fitting or winning a coal-field.—In sinking a shaft for working coal, the great obstacle to be encountered, is water, particularly in the first opening of a field, which proceeds from the surface of the adjacent country; for every coal-stratum, however deep it may lie in one part of the basin, always rises till it meets the alluvial cover, or crops out, unless it be met by a slip or dike. When the basset-edge of the strata is covered with gravel or sand, any body or stream of water will readily percolate downwards through it, and fill up the porous interstices between the coal-measures, till arrested by the face of a slip, which acts as a valve or flood-gate, and confines the water to one compartment of the basin, which may, however, be of considerable area, and require a great power of drainage.In reference to water, coal-fields are divided into two kinds; 1., level free coal; 2., coal not level free. In the practice of mining, if a coal-field, or portion of it, is so situated above the surface of the ocean that a level can be carried from that plane till it intersects the coal, all the coal above the plane of intersection is said to be level free; but if a coal-field, though placed above the surface of the ocean, cannot, on account of the expense, be drained by a level or gallery, but by mechanical power, such a coal-field is said to be not level free.Besides these general levels of drainage, there are subsidiary levels, called off-takes or drifts, which discharge the water of a mine, not at the mouth of the pit, but at some depth beneath the surface, where, from the form of the country, it may be run off level free. From 20 to 30 fathoms off-take is an object of considerable economy in pumping; but even less is often had recourse to; and when judiciously contrived, may serve to intercept much of the crop water, and prevent it from getting down to the dip part of the coal, where it would become a heavy load on a hydraulic engine.Day levels were an object of primary importance with the early miners, who had not the gigantic pumping power of the steam-engine at their command. Levels ought to be no less than 4 feet wide, and from 5 feet and a half to 6 feet high: which is largeenough for carrying off water, and admitting workmen to make repairs and clear out depositions. When a day-level, however, is to serve the double purpose of drainage and an outlet for coals, it should be nearly 5 feet wide, and have its bottom gutter covered over. In other instances a level not only carries off the water from the colliery, but is converted into a canal for bearing boats loaded with coals for the market. Some subterranean canals are nine feet wide, and twelve feet high, with 5 feet depth of water.Coal-fieldsIf in the progress of driving a level, workable coals are intersected before reaching the seam which is the main object of the mining adventure, an air-pit may be sunk, of such dimension as to serve for raising the coals. These air-pits do not in general exceed 7 foot in diameter; and they ought to be always cylindrical.Fig.822.represents a coal-field where the winning is made by a day-level;ais the mouth of the gallery on a level with the sea;b,c,d,e, are intersected coal-seams, to be drained by the gallery. But the coals beneath this level must obviously be drained by pumping.Arepresents a coal-pit sunk on the coale; and if the gallery be pushed forward, the coal-seamsf,g, and any others which lie in that direction, will also be drained, and then worked by the pitA. The chief obstacle to the execution of day-levels, is presented by quicksands in the alluvial cover, near the entrance of the gallery. The best expedient to be adopted amid this difficulty is the following:—Fig.823.represents the strata of a coal-fieldA, with the alluvial eartha,b, containing the bed of quicksandb. The lower part, from which the gallery is required to be carried, is shown by the lineBd. But the quicksand makes it impossible to push forward this day-level directly. The pitB Cmust therefore be sunk through the quicksand by means oftubbing(to be presently described), and when the pit has descended a few yards into the rock, the gallery or drift may then be pushed forward to the pointD, when the shaftE Dis put down, after it has been ascertained by boring that the rock-head or bottom of the quicksand atFis a few yards higher than the mouth of the small pitB. During this operation, all the water and mine-stuff, are drawn off by the pitB; but whenever the shaftE Dis brought into communication with the gallery, the water is allowed to fill it fromCtoD, and rise up both shafts till it overflows at the orificeB. From the surface of the water in the deep shaft atG, a gallery is begun of the common dimensions, and pushed onwards till the coal sought after is intersected. In this way no drainage level is lost. This kind of drainage gallery, in the form of an inverted syphon, is called a drowned or a blind level.When a coal-basin is so situated that it cannot be rendered level free, the winning must be made by the aid of machinery. The engines at present employed in the drainage of coal-mines are:—1. The water-wheel, and water-pressure engine.2. The atmospheric steam-engine of Newcomen.3. The steam-engine, both atmospheric and double stroke, of Watt.4. The expansion steam-engine of Woolf.5. The high-pressure steam-engine, without a condenser.The depth at which the coal is to be won, or to be drained of moisture, regulates the power of the engine to be applied, taking into account the probable quantity of water which may be found, a circumstance which governs the diameter of the working barrels of the pumps. Experience has proved, that in opening collieries, even in new fields, the water may generally be drawn off by pumps of from 10 to 15 inches diameter; excepting where the strata are connected with rivers, sand-beds filled with water, or marsh-lands. As feeders of water from rivers or sand-beds may be hindered from descending coal-pits, the growth proceeding from these sources need not be taken into account; and it is observed, in sinking shafts, that though the influx which cannot be cut off from the mine, may be at first very great, even beyond the power of the engine for a little while, yet as this excessive flow of water is frequently derived from the drainage of fissures, it eventually becomes manageable. An engine working the pumps for 8 or 10 hours out of the 24, is reckoned adequate to the winning of a new colliery, which reaps no advantage from neighbouring hydraulic powers. In the course of years, however, many water-logged fissures come to be cut by the workings, and the coal seams get excavated towards the outcrop, so that a constant increase of water ensues, and thus a colliery which has been long in operation, frequently becomes heavilyloaded with water, and requires the action of its hydraulic machinery both night and day.Engine-pitsOf Engine Pits.—In every winning of coal, the shape of the engine-pit deserves much consideration. For shafts of moderate depth, many forms are in use; as circular, oval, square, octagonal, oblong rectangular, and oblong elliptical. In pits of inconsiderable depth, and where the earthy cover is firm and dry, any shape deemed most convenient may be preferred; but in all deep shafts, no shape but the circular should be admitted. Indeed, when a water-run requires to be stopped by tubbing or cribbing, the circular is the only shape which presents a uniform resistance in every point to the equable circumambient pressure. The elliptical form is the next best, when it deviates little from the circle; but even it has almost always given way to a considerable pressure of water. The circular shape has the advantage, moreover, of strengthening the shaft walls, and is less likely to suffer injury than other figures, should any failure of the pillars left in working out the coal cause the shaft to be shaken by subsidence of the strata. The smallest engine-pit should be ten feet in diameter, to admit of the pumps being placed in the lesser segment, and the coals to be raised in the larger one, as shown infig.824., which is called a double pit. If much work is contemplated in drawing coals, particularly if their masses be large, it would be advantageous to make the pit more than 10 feet wide. When the area of a shaft is to be divided into three compartments, one for the engine pumps, and two for raising coals, as infig.825., which is denominated a triple pit, it should be 12 feet in diameter. If it is to be divided into four compartments, and made a quadrant shaft, as infig.826., with one space for the pumps, and three for ventilation and coal-drawing, the total circle should be 15 feet in diameter. These dimensions are, however, governed by local circumstances, and by the proposed daily discharge of coals.The shaft, as it passes through the earthy cover, should be securely faced with masonry of jointed ashler, having its joints accurately bevelled to the centre of the circle. Specific directions for building the successive masses of masonry, on a series of rings or cribs of oak or elm, are given by Mr. Bald, articleMine,Brewster’s Encyclopædia, p. 336.TubbingWhen the alluvial cover is a soft mud, recourse must be had to the operation of tubbing. A circular tub, of the requisite diameter, is made of planks from 2 to 3 inches thick, with the joints bevelled by the radius of the shaft, inside of which are cribs of hard wood, placed from 2 to 4 feet asunder, as circumstances may require. These cribs are constructed of the best heart of oak, sawn out of the natural curvature of the wood, adapted to the radius, in segments from 4 to 6 feet long, from 8 to 10 inches in the bed, and 5 or 6 inches thick. The length of the tub is from 9 to 12 feet, if the layer of mud have that thickness; but a succession of such tubs must be set on each other, provided the body of mud be thicker. The first tub must have its lower edge thinned all round, and shod with sharp iron. If the pit be previously secured to a certain depth, the tub is made to pass within the cradling, and is lowered down with tackles till it rests fair among the soft alluvium. It is then loaded with iron weights at top, to cause it to sink down progressively as the mud is removed from its interior. Should a single tub not reach the solid rock (sandstone or basalt), then another of like construction is set on, and the gravitating force is transferred to the top.Fig.827.represents a bed of quicksand resting on a bed of impervious clay, that immediately covers the rock.Ais the finished shaft;a a, the quicksand;b b, the excavation necessarily sloping much outwards;c c, the lining of masonry;d d, the moating or puddle of clay, hard rammed in behind the stone-work, to render the latter water-tight. In this case, the quicksand, being thin in body, has been kept under for a short period, by the hands of many men scooping it rapidly away as it filled in. But the most effectual method of passing through beds of quicksand, is by means of cast-iron cylinders; called, therefore, cast-iron tubbing. When the pit has a small diameter, these tubs are made about 4 feet high, with strong flanges, and bolt holes inside of the cylinder, and a counterfort ring at the neck of the flange, with brackets: the first tub, however, has no flange at its lower edge, but is rounded to facilitate its descent through the mud. Should the pit be of large diameter, then the cylinders must be cast in segments of 3, 4, or more pieces, joined together with inside vertical flanges, well jointed with oakum and white lead. When the sand-bed is thick, eighty feet, for instance, it is customary to divide that length into three sets of cylinders, each thirty feet long, and so sized as to slide within each other, like the eye tubes of a telescope. These cylinders are pressed down by heavy weights, taking care tokeep the lower part always further down than the top of the quicksand, where the men are at work with their shovels, and where the bottom of the pumps hangs for withdrawing the surface water. This is an improvement adopted of late years in the Newcastle district with remarkable success.The engine pit being secured, the process of sinking through the rock is ready to be commenced, as soon as the divisions of the pit formed of carpentry, called brattices, are made. In common practice, and where great tightness of jointing is not required, for ventilating inflammable air, bars of wood, called buntons, about 6 inches thick, and 9 deep, are fixed in a horizontal position across the pit, at distances from each other of 10, 20, or 30 feet, according to circumstances. Being all ranged in the same vertical plane, deals an inch and a half thick are nailed to them, with their joints perfectly close; one half of the breadth of a bunton being covered by the ends of the deals. In deep pits, where the ventilation is to be conducted through the brattice, the side of the buntons next the pumps is covered with deals in the same way, and the joints are rendered secure by being caulked with oakum. Fillets of wood are also fixed all the way down on each side of the brattice, constituting what is called a double pit.When a shaft is to have 3 compartments, it requires more care to form the brattice, as none of the buntons stretch across the whole space, but merely meet near the middle, and join at certain angles with each other. As the buntons must therefore sustain each other, on the principle of the arch, they are not laid in a horizontal plane, but have a rise from the sides towards the place of junction of 8 or 9 inches, and are bound together by a three-tongued iron strap. Fillets of wood are carried down the whole depth, not merely at the joinings of the brattice with the sides of the pit, but also at their central place of union; while wooden pillars connect the centre of each set of buntons with those above and below. Thus the carpentry work acquires sufficient strength and stiffness.In quadrant shafts the buntons cross each other towards the middle of the pit, and are generally let into each other about an inch, instead of being half-checked.Fig.824.is a double shaft:A, the pump pit;B, the pit for raising coal.Fig.825.is a triple shaft; in whichAis the pump compartment;BandCare coal pits.Fig.826.is a quadrant shaft:A, the pump pit;B, pit of ventilation or upcast for the smoke;CandD, pits for raising coals.PumpA depth of 75 fathoms is fully the average of engine pits in Great Britain. In practice, it embraces three sets of pumps. Whenever the shaft is sunk so low that the engine is needed to remove the water, the first set of pumps may be let down by the method represented infig.828.; whereAis the pump;a a, strong ears through which pass the iron rods connected with the spearsb b;c care the lashings;d, the hoggar pump;e, the hoggar;f f, the tackles;g g, the single pulleys;h h, the tackle fold leading to the capstans; andi, the pump-spears. By this mechanical arrangement the pumps are sunk in the most gradual manner, and of their own accord, so to speak, as the pit descends. To the arms of the capstans, sledges are fastened with ropes or chains; these sledges are loaded with weights, as counterpoises to the weight of the column of pumps, and when additional pumps are joined in, more weight is laid on the sledges. As the sinking set of pumps is constantly descending, and the point for the delivery of the water above always varying, a pipe of equal diameter with the pumps, and about 11 feet long, but much lighter in the metal, is attached toe, and is terminated by a hose of leather, of sufficient length to reach the cistern where the water is delivered. This is called the hoggar-pipe. In sinking, a vast quantity of air enters with the water, at every stroke of the engine; and therefore the lifting stroke should be very slow, and a momentary stop should take place before the returning stroke, to suffer all the air to escape. As the working barrels are generally 9 or 10 feet long, and the full stroke of the engine from 7 to 8 feet, when at regular work, it is customary to diminish the length of stroke, in sinking, to about 6 feet; because, while the pumps are constantly getting lower, the bucket in the working barrel has its working range progressively higher.The usual length for a set of pumps, is from 25 to 30 fathoms. Whenever this depth is arrived at by the first set, preparations are made for fixing firmly theupperpit-cistern, into which the upper set of pumps is to be placed, and the water of the second set is to be thrown. If a strong bed of sandstone occurs, a scarcement of it is left projecting about 3 feet into the shaft, which is formed in the course of sinking into a strong chin or bracket, to sustain that part of the cistern in which the superior set of pumps stands. A few feet beneath this scarcement the shaft resumes its usual shape.Bunton collarBut although from 20 to 30 fathoms be the common length of a pump-lift, it sometimes becomes necessary to make it much longer, when no place can be found in the shaft for lodging a cistern, on account of the tubbing. Hence a pump-lift has been occasionally extended to 70 fathoms; which requires extraordinary strength of materials. The best plan for collaring the pumps in the pit, and keeping them steady in a perpendicular line, is to fix a strong bunton of timber under the joints of each pipe; and to attach the pipes firmly to these buntons by an iron collar, with screws and nuts, as represented infig.829.The water obtained in sinking through the successive strata is, in ordinary cases, conducted down the walls of the shaft; and if the strata are compact, a spiral groove is cut down the sides of the shaft, and when it can hold no more, the water is drawn off in a spout to the nearest pump-cistern; or a perpendicular groove is cut in the side of the shaft, and a square box-pipe either sunk in it, flush with the sides of the pit, or it is covered with deal boards well fitted over the cavity. Similar spiral rings are formed in succession downwards, which collect the trickling streams, and conduct them into the nearest cistern; or rings, made of wood or cast iron, are inserted flush with the sides of the pipe; and the water is led from one ring to another, through perpendicular pipes, until the undermost ring is full, when it delivers its water into the nearest pump-cistern. Keeping the shaft dry is very important to the comfort of the miners, and the durability of the work.When an engine shaft happens to pass through a great many beds of coal, a gallery a few yards long is driven into each coal-seam, and a bore then put down from one coal to another, so that the water of each may pass down through these bores to the pump-cisterns.Mine shaftWhile a deep pit is sinking, a register is kept of every part of the excavations, and each feeder of water is measured daily, to ascertain its rate of discharge, and whether it increases or abates. The mode of measurement, is by noting the time, with a seconds watch, in which a cistern of 40 or 50 gallons gets filled. There are three modes of keeping back or stopping up these feeders; by plank tubbing; iron tubbing; and by oak cribs. Letfig.830.represent the sinking of a shaft through a variety of strata, having a top cover of sand, with much water resting on the rock summit. Each plane of the coal-measure rises in a certain direction till it meets the alluvial cover. Hence, the pressure of the water at the bottom of the tubbing that rests on the summit of the rock, is as the depth of water in the superficial alluvium; and if a stratumaaffords a great body of water, while the superjacent stratumb, and the subjacentc, are impervious to water; if the porous bedabe 12 feet thick, while no water occurs in the strata passed through from the rock head, until that depth (supposed to be 50 fathoms from the surface of the water in the cover); in this case, the tubbing or cribbing must sustain the sum of the two water pressures, or 62 fathoms; since the stratumameets the alluvial cover atd, the fountain head of all the water that occurs in sinking. Thus we perceive, that though no water-feeder of any magnitude should present itself till the shaft had been sunk 100 fathoms; if this water required to be stopped up or tubbed off through the breadth of a stratum only 3 feet thick, the tubbing floodgate would need to have a strength to resist 100 fathoms of water-pressure. For though the water at first oozes merely in discontinuous particles through the open pores of the sands and sandstones, yet it soon fills them up, like a myriad of tubes, which transfer to the bottom the total weight of the hydrostatic column of 100 fathoms; and experience shows, as we have already stated, that whatever water occurs in coal-pits or in mines, generally speaking, proceeds from the surface of the ground. Hence, if the cover be an impervious bed of clay, very little water will be met with among the strata, in comparison of what would be found under sand.Shat widening for tubbingWhen several fathoms of the strata must be tubbed, in order to stop up the water-flow, the shaft must be widened regularly to admit the kind of tubbing that is to be inserted; the greatest width being needed for plank-tubbing, and the least for iron-tubbing.Fig.831.represents a shaft excavated for plank-tubbing, wherea,a,aare the impervious strata,b,bthe porous beds water-logged, andc,cthe bottom of the excavation, made level and perfectly smooth with mason-chisels. The same precautions are taken in working off the upper part of the excavationd,d. In this operation, three kinds of cribs are employed; called wedging, spiking, and main cribs. Besides the stout plank for making the tub, a quantity of well-seasoned and clean reeded deal is required for forming the joints; called sheeting deal by the workmen. This sheeting deal is always applied in pieces laid endwise, with the end of the fibres towards the area of the pit. Since much of the security from water depends on thetightness of the tub at its jointing with the rock, several plans have been contrived to effect this object; the most approved being represented infig.832.To make room for the lower wedging crib, the recess is excavated a few inches wider, as atc; and frombtoc, sheeting deals are laid all round the circle, or a thin stratum of oakum is introduced. On this the wedging cribdis applied, and neatly jointed in the radius-line of the pit, each segment being drawn exactly to the circle: and at each of its segments sheeting deal is inserted. This wedging crib must be 10 inches in the bed, and 6 inches deep. The vacuitye, at the back of the crib, about 2 and a half inches wide, is filled with pieces of dry clean reeded deal, inserted endwise; which is regularly wedged with one set of wedges all round, and then with a second and a third set of wedges, in the same regular style, to keep the crib in a truly circular posture. By this process, well executed, no water can pass downwards by the back of the crib. The next operation is to fix spiking cribsf, to the rock, about 10 or 12 feet from the lower crib, according to the length of the planks to be used for the tubs. They must be set fair to the sweep of the shaft, as on them its true circular figure depends. The tubbing dealsk, must now be fixed. They are 3 inches thick, 6 broad, and planed on all sides, with the joints accurately worked to the proper bevel for the circle of the pit. The main cribsg,g, are then to be placed as counterforts, for the support and strength of the tubbing. The upper ends of the first set of tub-planks being cut square and level all round, the second spiking cribl, is fixed, and another set of tubbing deals put round like the former, having sheeting deal inserted betwixt the ends of the two sets atf. When this is wedged, the cribsh,h, are placed.Oak cribbing is made with pieces of the best oak, from 3 to 4 feet long, 10 inches in the bed, and 7 or 8 inches deep.The third mode of tubbing, by means of iron cylinders cast in segments, is likely henceforth to supersede the wooden tubbing, from the great reduction in the price of iron, and its superior strength and durability. Each segment is adjusted piece to piece in the circular recess of the pit cut out for their reception. The flange for the wedging joint is best turned inwards. In late improvements of this plan, executed by Mr. Buddle, where the pressure amounted to several hundred feet, the segments were 6 feet long, 2 feet broad, and an inch thick, counterforted with ribs or raised work on the back; the lip of the flange was strong, and supported by brackets. These segments of the iron cylinder are set true to the radius of the pit; and every horizontal and perpendicular joint is made tight with a layer of sheeting deal. A wedging crib is fixed at the bottom, and the segments are built up regularly with joints like ashler-work. This kind of tubbing can be carried to any height, till the water finds an outlet at the surface, or till strata containing water can be tubbed off, as by the modes of tubbing already described. A shaft finished in this manner presents a smooth lining-wall of iron, the flanges being turned towards the outside of the cylinders. In this iron tubbing, no screw bolts are needed for joining the segments together; as they are packed hard within the pit, like the staves of a cask. There is a shaft in the Newcastle district, where 70 fathoms have been executed in this way, under the direction of Mr. Buddle.StopperWhen a porous thin bed or parting betwixt two impervious strata, gives out much water, or when the fissures of the strata, called cutters, are very leaky, the water can be completely stopped up by the improved process of wedging. The fissure is cut open with chisels, to a width of two, and a depth of seven inches, as represented infig.833.The lips being rounded off about an inch and a half, pieces of clean deal are then driven in, whose face projects no further than the contour of the lips; when the whole is firmly wedged, till the water is entirely stopped. By sloping back the edges of the fissures, and wedging back from the face of the stone, it is not liable to burst or crack off in the operation, as took place in the old way, of driving in the wedge directly.ChimneyVentilation of Engine Pits.—In ordinary cases, while the sinking of the shaft is going on, the brattice walls produce a circulation, in consequence of the air being slightly lighter in one compartment than in another. If this does not occur, the circulation of air must be produced by artificial means. The most approved contrivance is, to cover the engine compartment of the shaft with deals, leaving apertures for the pump-spears and tackling to pass through, with hatch-doors for the men, and to carry a brick flue at least 3 feet square, in a horizontal direction, from the mouth of that compartment to an adjoining high chimney connected with a furnace, as represented infig.834.a,a, are double doors, for the fireman to supply fuel by;b, the mouth of the horizontal flue;c, the furnace;d, the ash-pit;e, the furnace;f, the upright chimney for draught, from 50 to 100 feet high, from 8 to 10 feet square at bottom, and tapering upwards to 3 or 4 feetsquare inside. Such a furnace and chimney are also needed for ventilating the coal-mine through all its underground workings. When a great quantity of gas issues from one place in a pit, it is proper to carry it up in a square wooden pipe, which terminating at some distance above the surface in a helmet-shaped funnel, fitted to turn like a vane, may cause considerable ventilation of itself; or the top of such a pipe may be connected with a small fireplace, which will cause a rapid current up through it, from the pit. The stones and rubbish produced in sinking, are drawn up with horse-gins, when the pit is not deep; but in all shafts of considerable depth, a steam engine is used, and the workmen have now more confidence in them, as to personal safety, than in machines impelled by horses.The great collieries of Newcastle are frequently worked by means of one shaft divided into compartments, which serves as an engine-pit, and coal-pits, and by these the whole ventilation is carried on to an extent and through ramifications altogether astonishing. This system has been adopted on account of the vast expense of a large shaft, often amounting to 60,000l.or 80,000l., including the machinery. The British collieries, however, are in general worked by means of an engine-pit, and a series of other pits, sunk at proper distances for the wants of the colliery.WORKING OF COAL.Coal bedA stratum, bed, or seam of coal, is not a solid mass, of uniform texture, nor always of homogeneous quality in burning. It is often divided and intersected, with its concomitant strata, by what are named partings, backs, cutters, reeds, or ends. Besides the chief partings at the roof and pavement of the coal seam, there are subordinate lines of parting in the coal mass, parallel to these of variable dimensions. These divisions are delineated infig.835., whereA,B,C,D,E F G D, represent a portion of a bed of coal, the parallelogramA B D Cthe parting at the roof, andE F Gthe parting at the pavement;a b,b c,d e, ande f, are the subordinate or intermediate partings;g h,i k,l m, the backs;o p,p q,r s,s t,u v, andv w, the cutters. It is thus manifest that a bed of coal, according to the number of these natural divisions, is subdivided into solid figures of various dimensions, and of a cubical or rhomboidal shape.GalleryWhen the engine-pit is sunk, and the lodgement formed, a mine is then run in the coal to the rise of the field, or a cropping from the engine-pit to the second pit. This mine may be 6 or 8 feet wide, and carried either in a line directly to the pit bottom, or at right angles to the backs or web of the coal, until it is on a line with the pit, where a mine is set off, upon one side, to the pit bottom. This mine or gallery is carried as nearly parallel to the backs as possible, till the pit is gained.Fig.836.represents this mining operation.Ais the engine-pit.B, the second or bye-pit.A C, the gallery driven at right angles to the backs.C B, the gallery set off to the left hand, parallel to the backs. The next step is to drive the drip-head or main-levels from the engine-pit bottom, or from the dip-hand of the backset immediately contiguous to the engine-pit bottom. In this business, the best colliers are always employed, as the object is to drive the gallery in a truly level direction, independently of all sinkings or risings of the pavement. For coal seams of ordinary thickness, this gallery is usually not more than 6 feet wide; observing to have on the dip side of the gallery a small quantity of water, like that of a gutter, so that it shall always be about 4 or 6 inches deep at the forehead upon the dip-wall. When the level is driven correctly, with the proper depth of water, it is said to have dead water at the forehead. In this operation, therefore, the miner pays no regard to the backs or cutters of the coal; but is guided in his line of direction entirely by the water-level, which he must attend to solely, without regard to slips or dislocations of the strata throwing the coal up or down. In the last figure, the coal-field is a portion of a basin; so that if the shape be uniform and unbroken, and if any point be assumed a dipping from the crop, asD, the level lines from that point will be parallel to the line of crop, asD E,D F, and the levels from any point whatever a-dipping, will be also parallel to these; and hence, were the coal-field an entire elliptical basin, the dip-head levels carried from any point would be elliptical, and parallel to the crop. If, as is more commonly the case, the coal-field be merely a portion of a basin, formed by a slip of the strata, as represented infig.837., wherea,a,a, is the crop, andA B, a slip of great magnitude, forming another coal-field on the sideC, then the crop not only meets the alluvial cover, but is cut off by the slip atAand atB. Should any point, therefore, be assigned for an engine-pit, the levels from it will proceed in a line parallel to the crop, asDd,Dc, and the level on both sides ofthe engine-pit will be also cut off by the slipA B. In this figure, the part included between the two curve lines, is the breadth or breast of coal-field won by the engine-pitD; what is not included, is termed the under-dip coal, and can be worked only by one or more new winnings towards the dip, according to circumstances.In British practice, there are four different systems of working coal-mines:—1. Working with pillars and rooms, styled post and stall, where the pillars left, bear such proportion to the coal excavated, as is just adequate to the support of the incumbent strata.2. Working with post and stall, where the pillars are left of an extra size, and stronger than may be requisite for bearing the superior strata, with the intention of removing a considerable portion of each massive pillar, whenever the regular working of post and stall has been finished in the colliery.3. Working with post and stall, or with comparatively narrow rooms or boards, whereby an uncommonly large proportion of coal is left, with the view of working back towards the pits, whenever the colliery is worked in this manner to the extent of the coal-field, and then taking away every pillar completely, if possible, and allowing the whole superincumbent strata to crush down, and follow the miners in their retreat.4. Working the long way, being the Shropshire method; which leaves no pillars, but takes out all the coal progressively as the workings advance. On this plan, the incumbent strata crush down, creeping very close to the heads of the miners.The post and stall system is practised with coals of every thickness. The Shropshire method is adopted generally with thin coals; for when the thickness exceeds 6 or 7 feet, this mode has been found impracticable.The following considerations must be had in view in establishing a coal-mine:—1. The lowest coal of the winning should be worked in such a manner as not to injure the working or the value of the upper coals of the field; but if this cannot be done, the upper coals should be worked in the first place.2. The coals must be examined as to texture, hardness, softness, the number and openness of the backs and cutters.3. The nature of the pavement of the coal seam, particularly as to hardness and softness; and if soft, to what depth it may be so.4. The nature of the roof of the coal-seam, whether compact, firm, and strong; or weak and liable to fail; as also the nature of the superincumbent strata.5. The nature of the alluvial cover of the ground, as to water, quicksands, &c.6. The situation of rivers, lakes, or marshes, particularly if any be near the outcrop of the coal strata.7. The situation of towns, villages, and mansion-houses, upon a coal-field; as to the chance of their being injured by any particular mode of mining the coal.Mr. Bald gives the following general rules for determining the best mode of working coal:—“1. If the coal, pavement, and roof are of ordinary hardness, the pillars and rooms may be proportioned to each other, corresponding to the depth of the superincumbent strata, providing all the coal proposed to be wrought is taken away by the first working, as in the first system; but if the pillars are to be winged afterwards, they must be left of an extra strength, as in the second system.“2. If the pavement is soft, and the coal and roof strong, pillars of an extra size must be left, to prevent the pillars sinking into the pavement, and producing a creep.“3. If the coal is very soft, or has numerous open backs and cutters, the pillars must be left of an extra size, otherwise the pressure of the superincumbent strata will make the pillars fly or break off at the backs and cutters, the result of which would be a total destruction of the pillars, termed a crush or sit, in which the roof sinks to the pavement, and closes up the work.“4. If the roof is very bad, and of a soft texture, pillars of an extra size are required, and the rooms or boards comparatively very narrow.“In short, keeping in view all the circumstances, it may be stated generally, that when the coal, pavement, and roof are good, any of the systems before mentioned may be pursued in the working; but if they are soft, the plan is to work with rooms of a moderate width, and with pillars of great extra strength, by which the greater part of the coal may be got out at the last of the work, when the miners retreat to the pit bottom, and there finish the workings of a pit.”
Boring toolsFig.819.1.Thebrace-head.2.The common rod.3.The double-box rod; intermediate piece.4.The common chisel.5.The indented chisel.6.Another of the same.7.The cross-mouthed chisel.8.The wimble.9.The sludger, for bringing up the mud.10.The rounder.11.The key for supporting the train of rods at the bore-mouth.12.The key for screwing together and asunder the rods.13.The topit, or top-piece.14.The beché, for catching the rod when it breaks in the bore.15.The runner, for taking hold of the topit.16.The tongued chisel.17.The right-handed worm screw.18.The left-handed do.19.The finger-grip or catch.
We shall now explain the manner of conducting a series of bores in searching ground for coal.
Cross section of coal-field
Fig.820.represents a district of country in which a regular survey has proved the existence and general distribution of coal strata, with a dip to the south, as here shown. In this case, a convenient spot should be pitched upon in the north partof the district, so that the successive bores put down may advance in the line of the dip. The first bore may therefore be made at No. 1., to the depth of sixty yards. In the progress of this perforation, many diversities and alternations of strata will be probably passed through, as we see in the sections of the strata; each of which, as to quality and thickness, is noted in the journal, and specimens are preserved. This bore is seen to penetrate the stratad,c,b,a, without encountering any coal. Now, suppose that the dip of the strata be one yard in ten, the question is, at what distance from bore No. 1. in a south direction, will a second bore of 60 yards strike the first stratumd, of the preceding? The rule obviously is, to multiply the depth of the bore by the dip, that is, 60 by 10, and the product 600 gives the distance required; for, by the rule of three, if 1 yard of depression corresponds to 10 in horizontal length, 60 yards of depression will correspond to 600 in length. Hence the bores marked 1, 2, 3, 4, and 5, are successively distributed as in the figure, the spot where the first is let down being regarded as the point of level to which the summits of all the succeeding bores are referred. Should the top of No. 2. bore be 10 yards higher or lower than the top of No. 1., allowance must be made for this difference in the operation; and hence a surface level survey is requisite. Sometimes ravines cut down the strata, and advantage should be taken of them, when they are considerable.
In No. 2. a coal is seen to occur near the surface, and another at the bottom of the bore; the latter seam resting on the first stratumd, that occurred in bore No. 1.; and No. 2. perforation must be continued a little farther, till it has certainly descended to the stratumd. Thus these two bores have, together, proved the beds to the depth of 120 yards.
No. 3. bore being placed according to the preceding rule, will pass through two coal-seams near the surface, and after reaching to nearly its depth of 60 yards, it will touch the stratumh, which is the upper stratum of bore No. 2.; but since a seam of coal was detected in No. 2., under the stratumh, the proof is confirmed by running the borer down through that coal. The field has now been probed to the depth of 180 yards. The fourth bore is next proceeded with, till the two coal-seams met in No. 3. have been penetrated; when a depth of 240 yards has been explored. Hence No. 4. bore could not reach the lower stratuma, unless it were sunk 240 yards.
The fifth bore (No. 5.) being sunk in like manner, a new coal-seam occurs within a few yards of the surface; but after sinking to the depth at which the coal at the top of the fourth bore was found, an entirely different order of strata will occur. In this dilemma, the bore should be pushed 10 or 20 yards deeper than the 60 yards, to ascertain the alternations of the new range of superposition. It may happen that no coals of any value shall be found, as the figure indicates, in consequence of a slip or dislocation of the strata atB, which has thrown up all the coals registered in the former borings, to such an extent that the stratab,a, of the first bore present themselves immediately on perforating the slip, instead of lying at the depth of 300 yards (5 × 60), as they would have done, had no dislocation intervened. Some coal-fields, indeed, are so intersected with slips as to bewilder the most experienced miner, which will particularly happen when a lower coal is thrown upon one side of a slip, directly opposite to an upper coal situated on the other side of it; so that if the two seams be of the same thickness, erroneous conclusions are almost inevitable.
When a line of bores is to be conducted from the dip of the strata towards their outcrop, they should be placed a few yards nearer each other than the rule prescribes, lest the strata last passed through be overstepped, so that they may disappear from the register, and a valuable coal-seam may thereby escape notice. In fact, each successive bore should be so set down, that the first of the strata perforated should be the last passed through in the preceding bore; as is exemplified by viewing the bores in the retrograde direction, Nos. 4. 3. and 2. But if the bore No. 2. had gone no deeper thanf, and the bore No. 1. been as represented, then the stratume, with its immediately subjacent coal, would have been overstepped, since none of the bores would have touched it; and they would have remained unnoticed in the journal, and unknown.
Calculations
When the line of dip, and consequently the line of bearing which is at right angles to it, are unknown, they are sought for by making three bores in the following position.—Letfig.821.be a horizontal diagram, in which the place of a bore, No. 1., isshown, which reaches a coal-seam at the depth of 50 yards; bore No. 2. may be made atB, 300 yards from the former; and bore No. 3. atC, equidistant from Nos. 1. and 2., so that the bores are sunk at the three angles of an equilateral triangle. If the coal occur in No. 2. at the depth of 30 yards, and in No. 3. of 44 yards, it is manifest that none of the linesA B,B C, orC Ais in the line of level, which for short distances may be taken for the line of bearing, with coal-seams of moderate dip. But since No. 1. is the deepest of the three bores, and No. 3. next in depth, the lineA Cjoining them must be nearer the line of level, than either of the linesA BorB C. The question is, therefore, at what distance on the prolonged lineB Cis the point for sinking a bore which would reach the coal at the same depth as No. 1., namely 50 yards. This problem is solved by the following rule of proportion: as 14 yards (the difference of depth between bores 2. and 3.) is to 300 yards (the distance between them), so is 20 (the difference of depth betwixt 1. and 2.) to a fourth proportion, orx= 428 yards, 1 foot, and 8 inches. Now, this distance, measured from No. 2., reaches to the pointDon the prolonged lineB C, under which pointDthe coal will be found at a depth of 50 yards, the same as underA. Hence the lineA Dis the true level line of the coal-field; and a lineB F Gdrawn at right angles to it, is the true dip-line of the plane which leads to the outcrop. In the present example the dip is 1 yard in 141⁄2; or 1 in 141⁄2, to adopt the judicious language of the miner; or the sine is 1 to a radius of 141⁄2, measured along the line fromBtoF. By this theorem for finding the lines of dip and level, the most eligible spot in a coal-field for sinking a shaft may be ascertained.
Suppose the distance fromBtoGin the line of dip to be 455 yards; then, since every 141⁄2gives a yard of depression, 455 will give 30 yards, which added to 30 yards, the depth of the bore atB, will make 60 yards for the depth of the same coal-seam atG. Since any line drawn at right angles to the line of levelA Dis the line of dip, so any line drawn parallel toA Dis a level line. Hence, if fromCthe lineC Ebe drawn parallel toD A, the coal-seam at the pointsEandCwill be found in the same horizontal plane, or 44 yards beneath the surface level, over these two points. The pointElevel withCmay also be found by this proportion: as 20 yards (the difference in depth of the bores underBandA) is to 300 yards (the distance between them), so is 14 yards (the difference of depth underBandC) to 210 yards, or the distance fromBtoE.
As boring for coal is necessarily carried on in a line perpendicular to the horizon, and as coal seams lie at every angle of inclination to it, the thickness of the seam as given obliquely by the borer, is always greater than the direct thickness of the coal; and hence the length of that line must be multiplied by the cosine of the angle of dip, in order to find the true power of the seam.
Of fitting or winning a coal-field.—In sinking a shaft for working coal, the great obstacle to be encountered, is water, particularly in the first opening of a field, which proceeds from the surface of the adjacent country; for every coal-stratum, however deep it may lie in one part of the basin, always rises till it meets the alluvial cover, or crops out, unless it be met by a slip or dike. When the basset-edge of the strata is covered with gravel or sand, any body or stream of water will readily percolate downwards through it, and fill up the porous interstices between the coal-measures, till arrested by the face of a slip, which acts as a valve or flood-gate, and confines the water to one compartment of the basin, which may, however, be of considerable area, and require a great power of drainage.
In reference to water, coal-fields are divided into two kinds; 1., level free coal; 2., coal not level free. In the practice of mining, if a coal-field, or portion of it, is so situated above the surface of the ocean that a level can be carried from that plane till it intersects the coal, all the coal above the plane of intersection is said to be level free; but if a coal-field, though placed above the surface of the ocean, cannot, on account of the expense, be drained by a level or gallery, but by mechanical power, such a coal-field is said to be not level free.
Besides these general levels of drainage, there are subsidiary levels, called off-takes or drifts, which discharge the water of a mine, not at the mouth of the pit, but at some depth beneath the surface, where, from the form of the country, it may be run off level free. From 20 to 30 fathoms off-take is an object of considerable economy in pumping; but even less is often had recourse to; and when judiciously contrived, may serve to intercept much of the crop water, and prevent it from getting down to the dip part of the coal, where it would become a heavy load on a hydraulic engine.
Day levels were an object of primary importance with the early miners, who had not the gigantic pumping power of the steam-engine at their command. Levels ought to be no less than 4 feet wide, and from 5 feet and a half to 6 feet high: which is largeenough for carrying off water, and admitting workmen to make repairs and clear out depositions. When a day-level, however, is to serve the double purpose of drainage and an outlet for coals, it should be nearly 5 feet wide, and have its bottom gutter covered over. In other instances a level not only carries off the water from the colliery, but is converted into a canal for bearing boats loaded with coals for the market. Some subterranean canals are nine feet wide, and twelve feet high, with 5 feet depth of water.
Coal-fields
If in the progress of driving a level, workable coals are intersected before reaching the seam which is the main object of the mining adventure, an air-pit may be sunk, of such dimension as to serve for raising the coals. These air-pits do not in general exceed 7 foot in diameter; and they ought to be always cylindrical.Fig.822.represents a coal-field where the winning is made by a day-level;ais the mouth of the gallery on a level with the sea;b,c,d,e, are intersected coal-seams, to be drained by the gallery. But the coals beneath this level must obviously be drained by pumping.Arepresents a coal-pit sunk on the coale; and if the gallery be pushed forward, the coal-seamsf,g, and any others which lie in that direction, will also be drained, and then worked by the pitA. The chief obstacle to the execution of day-levels, is presented by quicksands in the alluvial cover, near the entrance of the gallery. The best expedient to be adopted amid this difficulty is the following:—Fig.823.represents the strata of a coal-fieldA, with the alluvial eartha,b, containing the bed of quicksandb. The lower part, from which the gallery is required to be carried, is shown by the lineBd. But the quicksand makes it impossible to push forward this day-level directly. The pitB Cmust therefore be sunk through the quicksand by means oftubbing(to be presently described), and when the pit has descended a few yards into the rock, the gallery or drift may then be pushed forward to the pointD, when the shaftE Dis put down, after it has been ascertained by boring that the rock-head or bottom of the quicksand atFis a few yards higher than the mouth of the small pitB. During this operation, all the water and mine-stuff, are drawn off by the pitB; but whenever the shaftE Dis brought into communication with the gallery, the water is allowed to fill it fromCtoD, and rise up both shafts till it overflows at the orificeB. From the surface of the water in the deep shaft atG, a gallery is begun of the common dimensions, and pushed onwards till the coal sought after is intersected. In this way no drainage level is lost. This kind of drainage gallery, in the form of an inverted syphon, is called a drowned or a blind level.
When a coal-basin is so situated that it cannot be rendered level free, the winning must be made by the aid of machinery. The engines at present employed in the drainage of coal-mines are:—
The depth at which the coal is to be won, or to be drained of moisture, regulates the power of the engine to be applied, taking into account the probable quantity of water which may be found, a circumstance which governs the diameter of the working barrels of the pumps. Experience has proved, that in opening collieries, even in new fields, the water may generally be drawn off by pumps of from 10 to 15 inches diameter; excepting where the strata are connected with rivers, sand-beds filled with water, or marsh-lands. As feeders of water from rivers or sand-beds may be hindered from descending coal-pits, the growth proceeding from these sources need not be taken into account; and it is observed, in sinking shafts, that though the influx which cannot be cut off from the mine, may be at first very great, even beyond the power of the engine for a little while, yet as this excessive flow of water is frequently derived from the drainage of fissures, it eventually becomes manageable. An engine working the pumps for 8 or 10 hours out of the 24, is reckoned adequate to the winning of a new colliery, which reaps no advantage from neighbouring hydraulic powers. In the course of years, however, many water-logged fissures come to be cut by the workings, and the coal seams get excavated towards the outcrop, so that a constant increase of water ensues, and thus a colliery which has been long in operation, frequently becomes heavilyloaded with water, and requires the action of its hydraulic machinery both night and day.
Engine-pits
Of Engine Pits.—In every winning of coal, the shape of the engine-pit deserves much consideration. For shafts of moderate depth, many forms are in use; as circular, oval, square, octagonal, oblong rectangular, and oblong elliptical. In pits of inconsiderable depth, and where the earthy cover is firm and dry, any shape deemed most convenient may be preferred; but in all deep shafts, no shape but the circular should be admitted. Indeed, when a water-run requires to be stopped by tubbing or cribbing, the circular is the only shape which presents a uniform resistance in every point to the equable circumambient pressure. The elliptical form is the next best, when it deviates little from the circle; but even it has almost always given way to a considerable pressure of water. The circular shape has the advantage, moreover, of strengthening the shaft walls, and is less likely to suffer injury than other figures, should any failure of the pillars left in working out the coal cause the shaft to be shaken by subsidence of the strata. The smallest engine-pit should be ten feet in diameter, to admit of the pumps being placed in the lesser segment, and the coals to be raised in the larger one, as shown infig.824., which is called a double pit. If much work is contemplated in drawing coals, particularly if their masses be large, it would be advantageous to make the pit more than 10 feet wide. When the area of a shaft is to be divided into three compartments, one for the engine pumps, and two for raising coals, as infig.825., which is denominated a triple pit, it should be 12 feet in diameter. If it is to be divided into four compartments, and made a quadrant shaft, as infig.826., with one space for the pumps, and three for ventilation and coal-drawing, the total circle should be 15 feet in diameter. These dimensions are, however, governed by local circumstances, and by the proposed daily discharge of coals.
The shaft, as it passes through the earthy cover, should be securely faced with masonry of jointed ashler, having its joints accurately bevelled to the centre of the circle. Specific directions for building the successive masses of masonry, on a series of rings or cribs of oak or elm, are given by Mr. Bald, articleMine,Brewster’s Encyclopædia, p. 336.
Tubbing
When the alluvial cover is a soft mud, recourse must be had to the operation of tubbing. A circular tub, of the requisite diameter, is made of planks from 2 to 3 inches thick, with the joints bevelled by the radius of the shaft, inside of which are cribs of hard wood, placed from 2 to 4 feet asunder, as circumstances may require. These cribs are constructed of the best heart of oak, sawn out of the natural curvature of the wood, adapted to the radius, in segments from 4 to 6 feet long, from 8 to 10 inches in the bed, and 5 or 6 inches thick. The length of the tub is from 9 to 12 feet, if the layer of mud have that thickness; but a succession of such tubs must be set on each other, provided the body of mud be thicker. The first tub must have its lower edge thinned all round, and shod with sharp iron. If the pit be previously secured to a certain depth, the tub is made to pass within the cradling, and is lowered down with tackles till it rests fair among the soft alluvium. It is then loaded with iron weights at top, to cause it to sink down progressively as the mud is removed from its interior. Should a single tub not reach the solid rock (sandstone or basalt), then another of like construction is set on, and the gravitating force is transferred to the top.Fig.827.represents a bed of quicksand resting on a bed of impervious clay, that immediately covers the rock.Ais the finished shaft;a a, the quicksand;b b, the excavation necessarily sloping much outwards;c c, the lining of masonry;d d, the moating or puddle of clay, hard rammed in behind the stone-work, to render the latter water-tight. In this case, the quicksand, being thin in body, has been kept under for a short period, by the hands of many men scooping it rapidly away as it filled in. But the most effectual method of passing through beds of quicksand, is by means of cast-iron cylinders; called, therefore, cast-iron tubbing. When the pit has a small diameter, these tubs are made about 4 feet high, with strong flanges, and bolt holes inside of the cylinder, and a counterfort ring at the neck of the flange, with brackets: the first tub, however, has no flange at its lower edge, but is rounded to facilitate its descent through the mud. Should the pit be of large diameter, then the cylinders must be cast in segments of 3, 4, or more pieces, joined together with inside vertical flanges, well jointed with oakum and white lead. When the sand-bed is thick, eighty feet, for instance, it is customary to divide that length into three sets of cylinders, each thirty feet long, and so sized as to slide within each other, like the eye tubes of a telescope. These cylinders are pressed down by heavy weights, taking care tokeep the lower part always further down than the top of the quicksand, where the men are at work with their shovels, and where the bottom of the pumps hangs for withdrawing the surface water. This is an improvement adopted of late years in the Newcastle district with remarkable success.
The engine pit being secured, the process of sinking through the rock is ready to be commenced, as soon as the divisions of the pit formed of carpentry, called brattices, are made. In common practice, and where great tightness of jointing is not required, for ventilating inflammable air, bars of wood, called buntons, about 6 inches thick, and 9 deep, are fixed in a horizontal position across the pit, at distances from each other of 10, 20, or 30 feet, according to circumstances. Being all ranged in the same vertical plane, deals an inch and a half thick are nailed to them, with their joints perfectly close; one half of the breadth of a bunton being covered by the ends of the deals. In deep pits, where the ventilation is to be conducted through the brattice, the side of the buntons next the pumps is covered with deals in the same way, and the joints are rendered secure by being caulked with oakum. Fillets of wood are also fixed all the way down on each side of the brattice, constituting what is called a double pit.
When a shaft is to have 3 compartments, it requires more care to form the brattice, as none of the buntons stretch across the whole space, but merely meet near the middle, and join at certain angles with each other. As the buntons must therefore sustain each other, on the principle of the arch, they are not laid in a horizontal plane, but have a rise from the sides towards the place of junction of 8 or 9 inches, and are bound together by a three-tongued iron strap. Fillets of wood are carried down the whole depth, not merely at the joinings of the brattice with the sides of the pit, but also at their central place of union; while wooden pillars connect the centre of each set of buntons with those above and below. Thus the carpentry work acquires sufficient strength and stiffness.
In quadrant shafts the buntons cross each other towards the middle of the pit, and are generally let into each other about an inch, instead of being half-checked.Fig.824.is a double shaft:A, the pump pit;B, the pit for raising coal.Fig.825.is a triple shaft; in whichAis the pump compartment;BandCare coal pits.Fig.826.is a quadrant shaft:A, the pump pit;B, pit of ventilation or upcast for the smoke;CandD, pits for raising coals.
Pump
A depth of 75 fathoms is fully the average of engine pits in Great Britain. In practice, it embraces three sets of pumps. Whenever the shaft is sunk so low that the engine is needed to remove the water, the first set of pumps may be let down by the method represented infig.828.; whereAis the pump;a a, strong ears through which pass the iron rods connected with the spearsb b;c care the lashings;d, the hoggar pump;e, the hoggar;f f, the tackles;g g, the single pulleys;h h, the tackle fold leading to the capstans; andi, the pump-spears. By this mechanical arrangement the pumps are sunk in the most gradual manner, and of their own accord, so to speak, as the pit descends. To the arms of the capstans, sledges are fastened with ropes or chains; these sledges are loaded with weights, as counterpoises to the weight of the column of pumps, and when additional pumps are joined in, more weight is laid on the sledges. As the sinking set of pumps is constantly descending, and the point for the delivery of the water above always varying, a pipe of equal diameter with the pumps, and about 11 feet long, but much lighter in the metal, is attached toe, and is terminated by a hose of leather, of sufficient length to reach the cistern where the water is delivered. This is called the hoggar-pipe. In sinking, a vast quantity of air enters with the water, at every stroke of the engine; and therefore the lifting stroke should be very slow, and a momentary stop should take place before the returning stroke, to suffer all the air to escape. As the working barrels are generally 9 or 10 feet long, and the full stroke of the engine from 7 to 8 feet, when at regular work, it is customary to diminish the length of stroke, in sinking, to about 6 feet; because, while the pumps are constantly getting lower, the bucket in the working barrel has its working range progressively higher.
The usual length for a set of pumps, is from 25 to 30 fathoms. Whenever this depth is arrived at by the first set, preparations are made for fixing firmly theupperpit-cistern, into which the upper set of pumps is to be placed, and the water of the second set is to be thrown. If a strong bed of sandstone occurs, a scarcement of it is left projecting about 3 feet into the shaft, which is formed in the course of sinking into a strong chin or bracket, to sustain that part of the cistern in which the superior set of pumps stands. A few feet beneath this scarcement the shaft resumes its usual shape.
Bunton collar
But although from 20 to 30 fathoms be the common length of a pump-lift, it sometimes becomes necessary to make it much longer, when no place can be found in the shaft for lodging a cistern, on account of the tubbing. Hence a pump-lift has been occasionally extended to 70 fathoms; which requires extraordinary strength of materials. The best plan for collaring the pumps in the pit, and keeping them steady in a perpendicular line, is to fix a strong bunton of timber under the joints of each pipe; and to attach the pipes firmly to these buntons by an iron collar, with screws and nuts, as represented infig.829.
The water obtained in sinking through the successive strata is, in ordinary cases, conducted down the walls of the shaft; and if the strata are compact, a spiral groove is cut down the sides of the shaft, and when it can hold no more, the water is drawn off in a spout to the nearest pump-cistern; or a perpendicular groove is cut in the side of the shaft, and a square box-pipe either sunk in it, flush with the sides of the pit, or it is covered with deal boards well fitted over the cavity. Similar spiral rings are formed in succession downwards, which collect the trickling streams, and conduct them into the nearest cistern; or rings, made of wood or cast iron, are inserted flush with the sides of the pipe; and the water is led from one ring to another, through perpendicular pipes, until the undermost ring is full, when it delivers its water into the nearest pump-cistern. Keeping the shaft dry is very important to the comfort of the miners, and the durability of the work.
When an engine shaft happens to pass through a great many beds of coal, a gallery a few yards long is driven into each coal-seam, and a bore then put down from one coal to another, so that the water of each may pass down through these bores to the pump-cisterns.
Mine shaft
While a deep pit is sinking, a register is kept of every part of the excavations, and each feeder of water is measured daily, to ascertain its rate of discharge, and whether it increases or abates. The mode of measurement, is by noting the time, with a seconds watch, in which a cistern of 40 or 50 gallons gets filled. There are three modes of keeping back or stopping up these feeders; by plank tubbing; iron tubbing; and by oak cribs. Letfig.830.represent the sinking of a shaft through a variety of strata, having a top cover of sand, with much water resting on the rock summit. Each plane of the coal-measure rises in a certain direction till it meets the alluvial cover. Hence, the pressure of the water at the bottom of the tubbing that rests on the summit of the rock, is as the depth of water in the superficial alluvium; and if a stratumaaffords a great body of water, while the superjacent stratumb, and the subjacentc, are impervious to water; if the porous bedabe 12 feet thick, while no water occurs in the strata passed through from the rock head, until that depth (supposed to be 50 fathoms from the surface of the water in the cover); in this case, the tubbing or cribbing must sustain the sum of the two water pressures, or 62 fathoms; since the stratumameets the alluvial cover atd, the fountain head of all the water that occurs in sinking. Thus we perceive, that though no water-feeder of any magnitude should present itself till the shaft had been sunk 100 fathoms; if this water required to be stopped up or tubbed off through the breadth of a stratum only 3 feet thick, the tubbing floodgate would need to have a strength to resist 100 fathoms of water-pressure. For though the water at first oozes merely in discontinuous particles through the open pores of the sands and sandstones, yet it soon fills them up, like a myriad of tubes, which transfer to the bottom the total weight of the hydrostatic column of 100 fathoms; and experience shows, as we have already stated, that whatever water occurs in coal-pits or in mines, generally speaking, proceeds from the surface of the ground. Hence, if the cover be an impervious bed of clay, very little water will be met with among the strata, in comparison of what would be found under sand.
Shat widening for tubbing
When several fathoms of the strata must be tubbed, in order to stop up the water-flow, the shaft must be widened regularly to admit the kind of tubbing that is to be inserted; the greatest width being needed for plank-tubbing, and the least for iron-tubbing.Fig.831.represents a shaft excavated for plank-tubbing, wherea,a,aare the impervious strata,b,bthe porous beds water-logged, andc,cthe bottom of the excavation, made level and perfectly smooth with mason-chisels. The same precautions are taken in working off the upper part of the excavationd,d. In this operation, three kinds of cribs are employed; called wedging, spiking, and main cribs. Besides the stout plank for making the tub, a quantity of well-seasoned and clean reeded deal is required for forming the joints; called sheeting deal by the workmen. This sheeting deal is always applied in pieces laid endwise, with the end of the fibres towards the area of the pit. Since much of the security from water depends on thetightness of the tub at its jointing with the rock, several plans have been contrived to effect this object; the most approved being represented infig.832.To make room for the lower wedging crib, the recess is excavated a few inches wider, as atc; and frombtoc, sheeting deals are laid all round the circle, or a thin stratum of oakum is introduced. On this the wedging cribdis applied, and neatly jointed in the radius-line of the pit, each segment being drawn exactly to the circle: and at each of its segments sheeting deal is inserted. This wedging crib must be 10 inches in the bed, and 6 inches deep. The vacuitye, at the back of the crib, about 2 and a half inches wide, is filled with pieces of dry clean reeded deal, inserted endwise; which is regularly wedged with one set of wedges all round, and then with a second and a third set of wedges, in the same regular style, to keep the crib in a truly circular posture. By this process, well executed, no water can pass downwards by the back of the crib. The next operation is to fix spiking cribsf, to the rock, about 10 or 12 feet from the lower crib, according to the length of the planks to be used for the tubs. They must be set fair to the sweep of the shaft, as on them its true circular figure depends. The tubbing dealsk, must now be fixed. They are 3 inches thick, 6 broad, and planed on all sides, with the joints accurately worked to the proper bevel for the circle of the pit. The main cribsg,g, are then to be placed as counterforts, for the support and strength of the tubbing. The upper ends of the first set of tub-planks being cut square and level all round, the second spiking cribl, is fixed, and another set of tubbing deals put round like the former, having sheeting deal inserted betwixt the ends of the two sets atf. When this is wedged, the cribsh,h, are placed.
Oak cribbing is made with pieces of the best oak, from 3 to 4 feet long, 10 inches in the bed, and 7 or 8 inches deep.
The third mode of tubbing, by means of iron cylinders cast in segments, is likely henceforth to supersede the wooden tubbing, from the great reduction in the price of iron, and its superior strength and durability. Each segment is adjusted piece to piece in the circular recess of the pit cut out for their reception. The flange for the wedging joint is best turned inwards. In late improvements of this plan, executed by Mr. Buddle, where the pressure amounted to several hundred feet, the segments were 6 feet long, 2 feet broad, and an inch thick, counterforted with ribs or raised work on the back; the lip of the flange was strong, and supported by brackets. These segments of the iron cylinder are set true to the radius of the pit; and every horizontal and perpendicular joint is made tight with a layer of sheeting deal. A wedging crib is fixed at the bottom, and the segments are built up regularly with joints like ashler-work. This kind of tubbing can be carried to any height, till the water finds an outlet at the surface, or till strata containing water can be tubbed off, as by the modes of tubbing already described. A shaft finished in this manner presents a smooth lining-wall of iron, the flanges being turned towards the outside of the cylinders. In this iron tubbing, no screw bolts are needed for joining the segments together; as they are packed hard within the pit, like the staves of a cask. There is a shaft in the Newcastle district, where 70 fathoms have been executed in this way, under the direction of Mr. Buddle.
Stopper
When a porous thin bed or parting betwixt two impervious strata, gives out much water, or when the fissures of the strata, called cutters, are very leaky, the water can be completely stopped up by the improved process of wedging. The fissure is cut open with chisels, to a width of two, and a depth of seven inches, as represented infig.833.The lips being rounded off about an inch and a half, pieces of clean deal are then driven in, whose face projects no further than the contour of the lips; when the whole is firmly wedged, till the water is entirely stopped. By sloping back the edges of the fissures, and wedging back from the face of the stone, it is not liable to burst or crack off in the operation, as took place in the old way, of driving in the wedge directly.
Chimney
Ventilation of Engine Pits.—In ordinary cases, while the sinking of the shaft is going on, the brattice walls produce a circulation, in consequence of the air being slightly lighter in one compartment than in another. If this does not occur, the circulation of air must be produced by artificial means. The most approved contrivance is, to cover the engine compartment of the shaft with deals, leaving apertures for the pump-spears and tackling to pass through, with hatch-doors for the men, and to carry a brick flue at least 3 feet square, in a horizontal direction, from the mouth of that compartment to an adjoining high chimney connected with a furnace, as represented infig.834.a,a, are double doors, for the fireman to supply fuel by;b, the mouth of the horizontal flue;c, the furnace;d, the ash-pit;e, the furnace;f, the upright chimney for draught, from 50 to 100 feet high, from 8 to 10 feet square at bottom, and tapering upwards to 3 or 4 feetsquare inside. Such a furnace and chimney are also needed for ventilating the coal-mine through all its underground workings. When a great quantity of gas issues from one place in a pit, it is proper to carry it up in a square wooden pipe, which terminating at some distance above the surface in a helmet-shaped funnel, fitted to turn like a vane, may cause considerable ventilation of itself; or the top of such a pipe may be connected with a small fireplace, which will cause a rapid current up through it, from the pit. The stones and rubbish produced in sinking, are drawn up with horse-gins, when the pit is not deep; but in all shafts of considerable depth, a steam engine is used, and the workmen have now more confidence in them, as to personal safety, than in machines impelled by horses.
The great collieries of Newcastle are frequently worked by means of one shaft divided into compartments, which serves as an engine-pit, and coal-pits, and by these the whole ventilation is carried on to an extent and through ramifications altogether astonishing. This system has been adopted on account of the vast expense of a large shaft, often amounting to 60,000l.or 80,000l., including the machinery. The British collieries, however, are in general worked by means of an engine-pit, and a series of other pits, sunk at proper distances for the wants of the colliery.
WORKING OF COAL.
Coal bed
A stratum, bed, or seam of coal, is not a solid mass, of uniform texture, nor always of homogeneous quality in burning. It is often divided and intersected, with its concomitant strata, by what are named partings, backs, cutters, reeds, or ends. Besides the chief partings at the roof and pavement of the coal seam, there are subordinate lines of parting in the coal mass, parallel to these of variable dimensions. These divisions are delineated infig.835., whereA,B,C,D,E F G D, represent a portion of a bed of coal, the parallelogramA B D Cthe parting at the roof, andE F Gthe parting at the pavement;a b,b c,d e, ande f, are the subordinate or intermediate partings;g h,i k,l m, the backs;o p,p q,r s,s t,u v, andv w, the cutters. It is thus manifest that a bed of coal, according to the number of these natural divisions, is subdivided into solid figures of various dimensions, and of a cubical or rhomboidal shape.
Gallery
When the engine-pit is sunk, and the lodgement formed, a mine is then run in the coal to the rise of the field, or a cropping from the engine-pit to the second pit. This mine may be 6 or 8 feet wide, and carried either in a line directly to the pit bottom, or at right angles to the backs or web of the coal, until it is on a line with the pit, where a mine is set off, upon one side, to the pit bottom. This mine or gallery is carried as nearly parallel to the backs as possible, till the pit is gained.Fig.836.represents this mining operation.Ais the engine-pit.B, the second or bye-pit.A C, the gallery driven at right angles to the backs.C B, the gallery set off to the left hand, parallel to the backs. The next step is to drive the drip-head or main-levels from the engine-pit bottom, or from the dip-hand of the backset immediately contiguous to the engine-pit bottom. In this business, the best colliers are always employed, as the object is to drive the gallery in a truly level direction, independently of all sinkings or risings of the pavement. For coal seams of ordinary thickness, this gallery is usually not more than 6 feet wide; observing to have on the dip side of the gallery a small quantity of water, like that of a gutter, so that it shall always be about 4 or 6 inches deep at the forehead upon the dip-wall. When the level is driven correctly, with the proper depth of water, it is said to have dead water at the forehead. In this operation, therefore, the miner pays no regard to the backs or cutters of the coal; but is guided in his line of direction entirely by the water-level, which he must attend to solely, without regard to slips or dislocations of the strata throwing the coal up or down. In the last figure, the coal-field is a portion of a basin; so that if the shape be uniform and unbroken, and if any point be assumed a dipping from the crop, asD, the level lines from that point will be parallel to the line of crop, asD E,D F, and the levels from any point whatever a-dipping, will be also parallel to these; and hence, were the coal-field an entire elliptical basin, the dip-head levels carried from any point would be elliptical, and parallel to the crop. If, as is more commonly the case, the coal-field be merely a portion of a basin, formed by a slip of the strata, as represented infig.837., wherea,a,a, is the crop, andA B, a slip of great magnitude, forming another coal-field on the sideC, then the crop not only meets the alluvial cover, but is cut off by the slip atAand atB. Should any point, therefore, be assigned for an engine-pit, the levels from it will proceed in a line parallel to the crop, asDd,Dc, and the level on both sides ofthe engine-pit will be also cut off by the slipA B. In this figure, the part included between the two curve lines, is the breadth or breast of coal-field won by the engine-pitD; what is not included, is termed the under-dip coal, and can be worked only by one or more new winnings towards the dip, according to circumstances.
In British practice, there are four different systems of working coal-mines:—
1. Working with pillars and rooms, styled post and stall, where the pillars left, bear such proportion to the coal excavated, as is just adequate to the support of the incumbent strata.
2. Working with post and stall, where the pillars are left of an extra size, and stronger than may be requisite for bearing the superior strata, with the intention of removing a considerable portion of each massive pillar, whenever the regular working of post and stall has been finished in the colliery.
3. Working with post and stall, or with comparatively narrow rooms or boards, whereby an uncommonly large proportion of coal is left, with the view of working back towards the pits, whenever the colliery is worked in this manner to the extent of the coal-field, and then taking away every pillar completely, if possible, and allowing the whole superincumbent strata to crush down, and follow the miners in their retreat.
4. Working the long way, being the Shropshire method; which leaves no pillars, but takes out all the coal progressively as the workings advance. On this plan, the incumbent strata crush down, creeping very close to the heads of the miners.
The post and stall system is practised with coals of every thickness. The Shropshire method is adopted generally with thin coals; for when the thickness exceeds 6 or 7 feet, this mode has been found impracticable.
The following considerations must be had in view in establishing a coal-mine:—
1. The lowest coal of the winning should be worked in such a manner as not to injure the working or the value of the upper coals of the field; but if this cannot be done, the upper coals should be worked in the first place.
2. The coals must be examined as to texture, hardness, softness, the number and openness of the backs and cutters.
3. The nature of the pavement of the coal seam, particularly as to hardness and softness; and if soft, to what depth it may be so.
4. The nature of the roof of the coal-seam, whether compact, firm, and strong; or weak and liable to fail; as also the nature of the superincumbent strata.
5. The nature of the alluvial cover of the ground, as to water, quicksands, &c.
6. The situation of rivers, lakes, or marshes, particularly if any be near the outcrop of the coal strata.
7. The situation of towns, villages, and mansion-houses, upon a coal-field; as to the chance of their being injured by any particular mode of mining the coal.
Mr. Bald gives the following general rules for determining the best mode of working coal:—
“1. If the coal, pavement, and roof are of ordinary hardness, the pillars and rooms may be proportioned to each other, corresponding to the depth of the superincumbent strata, providing all the coal proposed to be wrought is taken away by the first working, as in the first system; but if the pillars are to be winged afterwards, they must be left of an extra strength, as in the second system.
“2. If the pavement is soft, and the coal and roof strong, pillars of an extra size must be left, to prevent the pillars sinking into the pavement, and producing a creep.
“3. If the coal is very soft, or has numerous open backs and cutters, the pillars must be left of an extra size, otherwise the pressure of the superincumbent strata will make the pillars fly or break off at the backs and cutters, the result of which would be a total destruction of the pillars, termed a crush or sit, in which the roof sinks to the pavement, and closes up the work.
“4. If the roof is very bad, and of a soft texture, pillars of an extra size are required, and the rooms or boards comparatively very narrow.
“In short, keeping in view all the circumstances, it may be stated generally, that when the coal, pavement, and roof are good, any of the systems before mentioned may be pursued in the working; but if they are soft, the plan is to work with rooms of a moderate width, and with pillars of great extra strength, by which the greater part of the coal may be got out at the last of the work, when the miners retreat to the pit bottom, and there finish the workings of a pit.”