Tank-Engine, N. Y. Elevated RailroadFig. 125.—Tank-Engine, New York Elevated Railroad.
Fig. 125.—Tank-Engine, New York Elevated Railroad.
The changes which have been made inLocomotive-Constructionduring the past few years have also been in the direction of the refinement of the earlier designs, andhave been accompanied by corresponding changes in all branches of railroad-work. The adjustment of parts to each other and proportioning them to their work, the modification of the minor details to suit changes of general dimensions, the improvement of workmanship, and the use of better material, have signalized this latest period. Special forms of engine have been devised for special kinds of work. Small, light tank-engines (Fig. 125), carrying their own fuel and water without “tenders,” are used for moving cars about terminal stations and for making up trains; powerful, heavy, slow-moving engines, of large boiler-capacity and with small wheels, are used on steep gradients and for hauling long trains laden with coal and heavy merchandise; and hardly less powerful but quite differently proportioned “express”-engines are used for passenger and mail service.
Forney's Tank-LocomotiveFig. 126.—Forney’s Tank-Locomotive.
Fig. 126.—Forney’s Tank-Locomotive.
A peculiar form of engine (Fig. 126) has been designed by Forney, in which the whole weight of engine, tender, coal, and water, is carried by one frame and on one set of wheels, the permanent weight falling on the driving-wheels and the variable load on the truck. These engines have also a comparatively short wheel-base and high pulling-power. The lightest tank-engines of the first class mentioned weigh 8 or 10 tons; but engines much lighter than these,even, are built for mines, where they are sent into the galleries to bring out the coal-laden wagons. The heaviest engines of this class attain weights of 20 or 30 tons. The heaviest engine yet constructed in the United States is said to be one in use on the Philadelphia & Reading Railroad,having a weight of about 100,000 pounds, which is carried on 12 driving-wheels.
British Express EngineFig. 127.—British Express Engine.
Fig. 127.—British Express Engine.
Baldwin LocomotiveFig. 128.—The Baldwin Locomotive. Section.
Fig. 128.—The Baldwin Locomotive. Section.
A locomotive has two steam-cylinders, either side by side within the frame, and immediately beneath the forward end of the boiler, or on each side and exterior to the frame. The engines are non-condensing, and of the simplest possible construction. The whole machine is carried upon strong but flexible steel springs. The steam-pressure is usually more than 100 pounds. The pulling-power is generally about one-fifth the weight under most favorable conditions, and becomes as low as one-tenth on wet rails. The fuel employed is wood in new countries, coke in bituminous coal districts, and anthracite coal in the eastern part of the United States. The general arrangement and the proportions of locomotives differ somewhat in different localities. InFig. 127, a British express-engine,Ois the boiler,Nthe fire-box,Xthe grate,Gthe smoke-box, andPthe chimney.Sis a spring andRa lever safety-valve,Tis the whistle,Lthe throttle or regulator valve,Ethe steam-cylinder, andWthe driving-wheel. The force-pump,B C, is driven from the cross-head,D. The frame is the base of the whole system, and all other parts are firmly secured to it. The boiler is made fast at one end, and provision is made for its expansion when heated. Adhesion is secured by throwing a properproportion of the weight upon the driving-wheel,W. This is from about 6,000 pounds on standard freight-engines,having several pairs of drivers, to 10,000 pounds on passenger-engines, per axle. The peculiarities of the American type (Fig. 128) are the truck,I J, or bogie, supporting the forward part of the engine, the system of equalizers, or beams which distribute the weight of the machine equally over the several axles, and minor differences of detail. The cab or house,r, protecting the engine-driver and fireman, is an American device, which is gradually coming into use abroad also. The American locomotive is distinguished by its flexibility and ease of action upon even roughly-laid roads. In the sketch, which shows a standard American engine in section,A Bis the boiler,Cone of the steam-cylinders,Dthe piston,Ethe cross-head, connected to the crank-shaft,F, by the connecting-rod,G Hthe driving-wheels,I Jthe truck-wheels, carrying the truck,K L;N Nis the fire-box,O Othe tubes, of which but four are shown. The steam-pipe,R S, leads the steam to the valve-chest,T, in which is seen the valve, moved by the valve-gear,U V, and the link,W. The link is raised or depressed by a lever,X, moved from the cab. The safety-valve is seen at the top of the dome, atY, and the spring-balance by which the load is adjusted is shown atZ. Atais the cone-shaped exhaust-pipe, by which a good draught is secured. The attachmentsb,c,d,e,f,g—whistle, steam-gauge, sand-box, bell, head-light, and “cow-catcher”—are nearly all peculiar, either in construction or location, to the American locomotive. The cost of passenger-locomotives of ordinary size is about $12,000; heavier engines sometimes cost $20,000. The locomotive is usually furnished with a tender, which carries its fuel and water. The standard passenger-engine on the Pennsylvania Railroad has four driving-wheels, 51∕2feet diameter; steam-cylinders, 17 inches diameter and 2 feet stroke; grate-surface 151∕2square feet, and heating-surface 1,058 square feet. It weighs 63,100 pounds, of which 39,000 pounds are on the drivers and 24,100 on the truck. The freight-engine has six driving-wheels,545∕8inches in diameter. The steam-cylinders are 18 inches in diameter, stroke 22 inches, grate-surface 14.8 square feet, heating-surface 1,096 feet. It weighs 68,500 pounds, of which 48,000 are on the drivers and 20,500 on the truck. The former takes a train of five cars up an average grade of 90 feet to the mile. The latter is attachedto a train of 11 cars. On a grade of 50 feet to the mile, the former takes 7 and the latter 17 cars. Tank-engines for very heavy work, such as on grades of 320 feet to the mile, which are found on some of the mountain lines of road, are made with five pairs of driving-wheels, and with no truck. The steam-cylinders are 201∕8inches in diameter, 2 feet stroke; grate-area, 153∕4feet; heating-surface, 1,380 feet; weight with tank full, and full supply of wood, 112,000 pounds; average weight, 108,000 pounds. Such an engine has hauled 110 tons up this grade at the speed of 5 miles an hour, the steam-pressure being 145 pounds. The adhesion was about 23 per cent. of the weight.
American Type of Express-EngineFig. 129.—The American Type of Express-Engine, 1878.
Fig. 129.—The American Type of Express-Engine, 1878.
In checking a train in motion, the inertia of the engine itself absorbs a seriously large portion of the work of the brakes. This is sometimes reduced by reversing the engine and allowing the steam-pressure to act in aid of the brakes. To avoid injury by abrasion of the surfaces of piston, cylinder, and the valves and valve-seats, M. Le Chatelier introduces a jet of steam into the exhaust-passages when reversing, and thus prevents the ingress of dust-laden air and the drying of the rubbing surfaces. This method of checking a train is rarely resorted to, however, except in case of danger. The introduction of the “continuous” or “air” brake, which can be thrown into action in an instant on every car of the train by the engine-driver, is so efficient that it is now almost universally adopted. It is one of the most important safeguards which American ingenuity has yet devised. In drawing a train weighing 150 tons at the rate of 60 miles an hour, about 800 effective horse-power is required. A speed of 80 miles an hour has been often attained, and 100 miles has probably been reached.
The American locomotive-engine has a maximum life which may be stated at about 30 years. The annual cost of repairs is from 10 to 15 per cent. of its first cost. On moderately level roads, the engine requires a pint of oil to each 25 miles, and a ton of coal to each 40 or 50 miles run.One of the best-managed railroads in the United States reports expenses as follows for one month:
Although the above sketch and description represent the construction and performance of the standard locomotive of the present time, there are indications that the compound arrangement of engines will ultimately be adopted. This will involve a considerable change of proportions, greatly increasing the volume and weight of steam-cylinders, but enabling the designer to more than proportionally decrease the weight of boiler and the quantity of fuel carried. There is no serious objection to their use, however, and no insuperable difficulty in the construction of the “double-cylinder” type of engine for the locomotive. A few such engines have already been put in service. In these engines the high-pressure cylinder is placed on one side and the larger low-pressure cylinder on the other side of the locomotive, thus having but two cylinders, as in the older plan. The valve-gear is the Stephenson link, as in the ordinary engine. At starting, the steam is allowed to act on both pistons; but after a few revolutions the course of the steam is changed, and the exhaust from the smaller cylinder, instead of passing into the chimney, is sent to the larger cylinder, which is at the same time cut off from the main steam-pipe. When the engine is ascending a steep gradient the steam may, if necessary, be taken from the boiler into both cylinders, as when starting.Compound engines of this kind have been used on the French line of railroad from Bayonne to Biarritz. They were designed by Mallet and built at Le Creuzot. The steam-cylinders are of 91∕2and 153∕4inches diameter, and of 173∕4inches stroke of piston. The four driving-wheels are 4 feet in diameter, and the total weight of engine is 20 tons. The boiler has 4841∕2square feet of heating-surface, and is built to carry 10 atmospheres pressure. When hauling trains of 50 tons at 25 miles an hour, these engines require about 15 pounds of good coal per mile.
The total length of the railways in operation in the United States on the 1st day of January, 1877, was 76,640 miles,[93]being an average of one mile of railway for every 600 inhabitants. The railways are as follows:
In 1873 came the great financial crisis, with its terrible results of interrupted production, poverty, and starvation, and an almost total cessation of the work of building new railroads. The largest number of miles ever built in any one year were constructed in 1872. The greatest mileage is in Illinois, reaching 6,589; the smallest in Rhode Island, 136, and in Washington Territory, 110. The State of Massachusetts has one mile of railroad to 4.86miles of territory, this ratio being the greatest in the country. The longest road in operation is the Chicago & Northwestern, extending 1,500 miles; the shortest, the Little Saw-Mill Run Road in Pennsylvania, which is but three miles in length. The total capital of railways in the country is $6,000,000,000, or an average of $100,000 per mile. The earnings for the year 1872 amounted to $454,969,000, or $7,500 per mile. The largest net earnings recorded as made on any road were gained by the New York Central & Hudson River, $8,260,827; the smallest on several roads which not only earned nothing, but incurred a loss.
The catastrophe of 1873-’74 revealed the fact that the latter condition of railroad finances was vastly more common than had been suspected; and it is still doubtful whether the existing immense network of railroads which covers the United States can be made, as a whole, to pay even a moderate return on the money invested in their construction. At the period of maximum rate of extension of railroads in the United States—1873—the reported lengths of the railroads of Europe and America were as follows:[94]
Railroads in Europe and America in 1873.
The railroads in Great Britain comprise over 15,000 miles of track now being worked in the United Kingdom, on which have been expended $2,800,000,000. This sum is equal to five times the amount of the annual value of all the real property in Great Britain, and two-thirds of the national debt. After deducting all the working expenses, the gross net annual revenue of all the roads exceeds by $110,000,000 the total revenue from all sources of Belgium, Holland, Portugal, Denmark, Sweden and Norway. An army of 100,000 officers and servants is in the employ of the companies, and the value of the rolling-stock exceeds $150,000,000.
The changes which have now become completed in the marine steam-engine have been effected at a later date than those which produced the modern locomotive. On the American rivers the modification of the beam-engine since the time of Robert L. Stevens has been very slight. The same general arrangement is retained, and the details are little, if at all, altered. The pressure of steam is sometimes as high as 60 pounds per square inch.
BeamEngineFig. 130.—Beam-Engine.
Fig. 130.—Beam-Engine.
The valves are of the disk or poppet variety, rising and falling vertically. They are four in number, two steam and two exhaust valves being placed at each end of the steam-cylinder. The beam-engine is a peculiarly American type, seldom if ever seen abroad.Fig. 130is an outline sketch of this engine as built for a steamer plying on the Hudson River. This class of engine is usually adopted in vessels of great length, light draught, and high speed. But one steam-cylinder is commonly used. The cross-head is coupled to one end of the beam by means of a pair of links, and the motion of the opposite end of the beam is transmitted to the crank by a connecting-rod of moderate length. The beam has a cast-iron centre surrounded by a wrought-iron strap of lozenge shape, in which are forgedthe bosses for the end-centres, or for the pins to which the connecting-rod and the links are attached. The main centre of the beam is supported by a “gallows-frame” of timbers so arranged as to receive all stresses longitudinally. The crank and shaft are of wrought-iron. The valve-gear is usually of the form already mentioned as the Stevens valve-gear, the invention of Robert L. and Francis B. Stevens. The condenser is placed immediately beneath thesteam-cylinder. The air-pump is placed close beside it, and worked by a rod attached to the beam. Steam-vessels on the Hudson River have been driven by such engines at the rate of 20 miles an hour. This form of engine is remarkable for its smoothness of operation, its economy and durability, its compactness, and the latitude which it permits in the change of shape of the long, flexible vessels in which it is generally used, without injury by “getting out of line.”
Oscillating Engine and Feathering Paddle WheelFig. 131.—Oscillating Engine and Feathering Paddle-Wheel.
Fig. 131.—Oscillating Engine and Feathering Paddle-Wheel.
For paddle-engines of large vessels, the favorite type, which has been the side-lever engine, is now rarely built. For smaller vessels, the oscillating engine with feathering paddle-wheels is still largely employed in Europe. This style of engine is shown inFig. 131. It is very compact, light, and moderately economical, and excels in simplicity. The usual arrangement is such that the feathering-wheel has the same action upon the water as a radial wheel of double diameter. This reduction of the diameter of the wheel, while retaining maximum effectiveness, permits a high speed of engine, and therefore less weight, volume, and cost. The smaller wheel-boxes, by offering less resistance to the wind, retard the progress of the vessel less than thoseof radial wheels. Inclined engines are sometimes used for driving paddle-wheels. In these the steam-cylinder lies in an inclined position, and its connecting-rod directly connects the crank with the cross-head. The condenser and air-pump usually lie beneath the cross-head guides, and are worked by a bell-crank driven by links on each side the connecting-rod, attached to the cross-head. Such engines are used to some extent in Europe, and they have been adopted in the United States navy for side-wheel gunboats. They are also used on the ferry-boats plying between New York and Brooklyn.
The Two Rhode IslandsFig. 132.—The Two Rhode Islands, 1836-1876.
Fig. 132.—The Two Rhode Islands, 1836-1876.
Among the finest illustrations of recent practice in the construction of side-wheel steamers are those built for the several routes between New York and the cities of New England which traverse Long Island Sound. Ourillustrationexhibits the form of these vessels, and also shows well the modifications in structure and size which have been made during this generation. The later vessel is 325 feet long, 45 feet beam, 80 feet wide over the “guards,” and 16 feet deep, drawing 10 feet of water. The “frames” upon which the planking of the hull is fastened are of white-oak, and the lighter and “top” timbers of cedar and locust. The engine has a steam-cylinder 90 inches in diameter and 12 feet stroke of piston.[95]On each side the great saloons which extend from end to end of the upper deck are state-rooms, containing each two berths and elegantly furnished. The engine of this vessel is capable of developing about 2,500 horse-power. The great wheels, of which the paddle-boxes are seen rising nearly to the height of the hurricane-deck, are 371∕2feet in diameter and 12 in breadth. The hull of this vessel, including all wood-work, weighs over 1,200 tons. The weight of the machinery is about 625 tons. The steamer makes 16 knots an hour when the engine is at its best speed—about 17 revolutions per minute—and itsaverage speed is about 14 knots on its route of 160 miles. The coal required to supply the furnaces of such a vessel and with such machinery would be about 3 tons per hour.or a little over 21∕2pounds per horse-power. The construction of such a vessel occupies, usually, about a year, and costs a quarter of a million dollars.
Mississippi SteamboatFig. 133.—A Mississippi Steamboat.
Fig. 133.—A Mississippi Steamboat.
The non-condensing direct-acting engine is used principally on the Western rivers, driven by steam of from 100 to 150 pounds pressure, and exhausts its steam into the atmosphere. It is the simplest possible form of direct-acting engine. The valves are usually of the “poppet” variety, and are operated by cams which act at the ends of long levers having their fulcra on the opposite side of the valve, the stem of which latter is attached at an intermediate point. The engine is horizontal, and the connecting-rod directly attached to cross-head and crank-pin without intermediate mechanism. The paddle-wheel is used, sometimes as a stern-wheel, as in the plan of Jonathan Hulls of one anda half century ago, sometimes as a side-wheel, as is most usual elsewhere. One of the most noted of these steamers, plying on the Mississippi, is shown in the precedingsketch.
One of the largest of these steamers was the Grand Republic,[96]a vessel 340 feet long, 56 feet beam, and 101∕4feet depth. The draught of water of this great craft was 31∕2feet forward and 41∕2aft. The two sets of compound engines, 28 and 56 inches diameter and of 10 feet stroke, drive wheels 381∕2feet in diameter and 18 feet wide. The boilers were steel. A steamer built still later on the Ohio has the following dimensions: Length, 225 feet; breadth, 351∕2feet; depth, 5 feet; cylinders, 173∕8inches in diameter, 6 feet stroke; three boilers. The hull and cabin were built at Jeffersonville, Ind. She has 40 large state-rooms. The cost of the steamer was $40,000.
These vessels have now opened to commerce the whole extent of the great Mississippi basin, transporting a large share of the products of a section of country measuring a million and a half square miles—an area equal to many times that of New York State, and twelve times that of the island of Great Britain—an area exceeding that of the whole of Europe, exclusive of Russia and Turkey, and capable, if as thoroughly cultivated as the Netherlands, of supporting a population of between three and four hundred millions of people.
The steam-engine and propelling apparatus of the modern ocean-steamer have now become almost exclusively the compound or double-cylinder engine, driving the screw. The form and the location of the machinery in the vessel vary with the size and character of the ship which it drives. Very small boats are fitted with machinery of quite a different kind from that built for large steamers, and war-vessels have usually been supplied with engines of a design radically different from that adopted for merchant-steamers.
Steam-LaunchFig. 134.—Steam-Launch, New York Steam-Power Company.
Fig. 134.—Steam-Launch, New York Steam-Power Company.
The introduction ofSteam-Launchesand small pleasure-boatsdriven by steam-power is of comparatively recent date, but their use is rapidly increasing. Those first built were heavy, slow, and complicated; but, profiting by experience, light and graceful boats are now built, of remarkable swiftness, and having such improved and simplified machinery that they require little fuel and can be easilymanaged. Such boats have strong, carefully-modeled hulls, light and strong boilers, capable of making a large amount of dry steam with little fuel, and a light, quick-running engine, working without shake or jar, and using steam economically.
Launch-EngineFig. 135.—Launch-Engine.
Fig. 135.—Launch-Engine.
The abovesketchrepresents the engine built by a New York firm for such little craft. This is the smallest size made for the market. It has a steam-cylinder 3 inches in diameter and a stroke of piston of 5 inches, driving a screw 26 inches in diameter and of 3 feet pitch. The maximumpower of the engine is four or five times the nominal power. The boiler is of the form shown in the illustrations of semi-portable engines, and has a heating-surface, in this case, of 75 square feet. The boat itself is like that seen on page 386, and is 25 feet long, of 5 feet 8 inches beam, and draws 21∕4feet of water. These little machines weigh about 150 pounds per nominal horse-power, and the boilers about 300.
Some of these little vessels have attained wonderful speed. A British steam-yacht, the Miranda, 451∕2feet in length, 53∕4feet wide, and drawing 21∕2feet of water, with a total weight of 33∕4tons, has steamed nearly 181∕2miles an hour for short runs. The boat was driven by an engine of 6 inches diameter of cylinder and 8 inches stroke of piston, making 600 revolutions per minute, driving a two-bladed screw 21∕2feet in diameter and of 31∕3feet pitch. Its machinery had a total weight of two tons. Another English yacht, the Firefly, is said to have made 18.94 miles an hour. A little French yacht, the Hirondelle, has attained a speed of 16 knots, equal to about 181∕2miles, an hour. This was, however, a much larger vessel than the preceding. One of the most remarkable of these little steamers is a torpedo-boat built for the United States navy. This vessel is 60 feet long, 6 feet wide, and 5 feet deep; its screw is 38 inches in diameter and of 5 feet pitch, two-bladed, and is driven, by a very light engine and boiler, 400 revolutions per minute, the boat attaining a speed of 19 to 20 miles an hour. Another little vessel, the Vision, made nearly as great speed, developing 20 horse-power with engine and boiler weighing but about 400 pounds.
Yachts of high speed require such weight and bulk of engine that but little space is left for cabins, and they are usually exceedingly uncomfortable vessels. In the Miranda the weight of machinery is more than one-half the total weight of the whole. An illustration of the more comfortable and more generally liked pleasure-yacht is the Day Dream. The length is 105 feet, and the boat draws 51∕2feet of water. There are two engines, having steam-cylinders 14 inches in diameter and of the same length of stroke, direct-acting, condensing, and driving a screw, of 7 feet diameter and of 101∕2feet pitch, 135 revolutions a minute, giving the yacht a speed of 131∕2knots an hour.
Horizontal Direct-Acting Naval Screw-EngineFig. 136.—Horizontal, Direct-acting Naval Screw-Engine.
Fig. 136.—Horizontal, Direct-acting Naval Screw-Engine.
In larger vessels, as in yachts, in nearly all cases, the ordinary screw-engine is direct-acting. Two engines are placed side by side, with cranks on the shaft at an angle of 90° with each other. In merchant-steamers the steam-cylinders are usually vertical and directly over the crank-pins, to which the cross-heads are coupled. The condenser is placed behind the engine-frame, or, where a jet-condenser is used, the frame itself is sometimes made hollow, and serves as a condenser. The air-pump is worked by a beam connected by links with the cross-head. The general arrangement is like that shown inFigs. 137and138. For naval purposes such a form is objectionable, since its height is so great that it would be exposed to injury by shot. In naval engineering the cylinder is placed horizontally, as inFig. 136, which is a sectional view, representing an horizontal, direct-acting naval screw-engine, with jet-condenser and double-acting air and circulating pumps.Ais the steam-cylinder,Bthe piston, which is connected to the crank-pin by the piston-rod,D, and connecting-rod,E.Fis the cross-head guide. The eccentrics,G, operate the valve, which is of the “three-ported variety,” by a Stephenson link. Reversing is effected by the hand-wheel,C, which, by means of a gear,m, and a rack,k, elevates and depresses the link, and thus reverses the valve.
The trunk-engine, in which the connecting-rod is attached directly to the piston and vibrates within a trunk or cylinder secured to the piston, moving with it, and extending outside the cylinder, like an immense hollow piston-rod, is frequently used in the British navy. It has rarely been adopted in the United States.
Compound Marine Engine, Side ElevationFig. 137.—Compound Marine Engine. Side Elevation.
Fig. 137.—Compound Marine Engine. Side Elevation.
Compound Marine Engine, Front Elevation and SectionFig. 138.—Compound Marine Engine. Front Elevation and Section.
Fig. 138.—Compound Marine Engine. Front Elevation and Section.
In nearly all steam-vessels which have been built for the merchant service recently, and in some naval vessels, the compound engine has been adopted.Figs. 137and138represent the usual form of this engine. HereA A,B Bare the small and the large, or the high-pressure and the low-pressure cylinders respectively.C Care the valve-chests.G Gis the condenser, which is invariably a surface-condenser. The condensing water is sometimes directed around the tubes contained within the casing,G G, while the steam is exhausted around them and among them,and sometimes the steam is condensed within the tubes, while the injection-water which is sent into the condenser to produce condensation passes around the exterior of the tubes. In either case, the tubes are usually of small diameter, varying from five-eighths to half an inch, and in length from four to seven feet. The extent of heating-surface is usually from one-half to three-fourths that of the heating-surface of the boilers.
The air and circulating pumps are placed on the lower part of the condenser-casting, and are operated by a crank on the main shaft atN; or they are sometimes placed as in the style of engine last described, and driven by a beam worked by the cross-head. The piston-rods,T S, are guided by the cross-heads,V V, working in slipper-guides, and to these cross-heads are attached the connecting-rods,X X, driving the cranks,M M. The cranks are now usually set at right angles; in some engines this angle is increased to 120°, or even 180°. Where it is arranged as here shown, an intermediate reservoir,P O, is placed between the two cylinders to prevent the excessive variations of pressure that would otherwise accompany the varying relative motions of the pistons, as the steam passes from the high-pressure to the low-pressure cylinder. Steam from the boilers enters the high-pressure steam-chest,x, and is admitted by the steam-valve alternately above and below the piston as usual. The exhaust steam is conducted through the exhaust passage around into the reservoir,P, whence it it is taken by the low-pressure cylinder, precisely as the smaller cylinder drew its steam from the boiler. From the large or low-pressure cylinder the steam is exhausted into the condenser. The valve-gear is usually a Stephenson link,g e, the position of which is determined, and the reversal of which is accomplished, by a hand-wheel,o, and screw,m n p, which, by the bell-crank,k i, are attached to the link,g e. The “box-framing” forms also the hot-well. The surface-condenser is cleared by a single-acting air-pump,inside the frame, atT. The feed-pump and the bilge-pumps are driven from the cross-head of the air-pump.
ElderJohn Elder.
John Elder.
The successful introduction of the double-cylinder engine was finally accomplished by the exertions of a few engineers, who were at once intelligent enough to understand its advantages, and energetic and enterprising enough to push it forward in spite of active opposition, and powerful enough, pecuniarily and in influence, to succeed. The most active and earnest of these eminent men wasJohn Elder, of the firm of Randolph, Elder & Co., subsequently John Elder & Co., of Glasgow.[97]
Elder was of Scotch descent. His ancestors had, forgenerations, shown great skill and talent in construction, and had always been known as successful millwrights. John Elder was born at Glasgow, March 8, 1824, and died in London, September 17, 1869. He was educated at the Glasgow High-School and in the College of Engineering at the University of Glasgow, where, however, his attendance was but for a short time. He learned the trade under his father in the workshops of the Messrs. Napier, and became an unusually expert draughtsman. After spending three years in charge of the drawing-office at the engine-building works of Robert Napier, where his father had been manager, Elder became a partner in the firm which had previously been known as Randolph, Elliott & Co., in the year 1852. The firm commenced building iron vessels in 1860.
In the mean time, the experiments of Hornblower and Wolff, of Allaire and Smith, and of McNaught, Craddock, and Nicholson, together with the theoretical investigations of Thompson, Rankine, Clausius, and others, had shown plainly in what direction to look for improvement upon then standard engines, and what direction practice was taking with all types. The practical deductions which were becoming evident were recognized very early by Elder, and he promptly began to put in practice the principles which his knowledge of thermo-dynamics and of mechanics enabled him to appreciate. He adopted the compound engine, and coupled his cranks at angles of 180°, in order to avoid losses due to the friction of the crank-shaft in its bearings, by effecting a partial counterbalancing of pressures on the journals. Elder was one of the first to point out the fact that the compound engine had proved itself more efficient than the single-cylinder engine, only when the pressure of steam carried and the extent to which expansion was adopted exceeded the customary practice of his time. His own practice was, from the first, successful, and from 1853 to 1867 he and his partners were continually engaged in the construction of steamers and fitting them with compound engines.
The engines of their first vessel, the Brandon, required but 31∕4pounds of coal per hour and per horse-power, in 1854, when the usual consumption was a third more. Five years later, they had built engines which consumed a third less than those of the Brandon; and thenceforward, for many years, their engines, when of large size, exhibited what was then thought remarkable economy, running on a consumption of from 21∕4to 21∕2pounds.
In the year 1865 the British Government ordered a competitive trial of three naval vessels, which only differed in the form of their engines. The Arethusa was fitted with trunk-engines of the ordinary kind; the Octavia had three steam-cylinders, coupled to three cranks placed at angles of 120° with each other; and the Constance was fitted with compound engines, two sets of three cylinders each, and each taking steam from the boiler into one cylinder, passing it through the other two with continuous expansion, and finally exhausting from the third into the condenser. These vessels, during one week’s steaming at sea, averaged, respectively, 3.64, 3.17, and 2.51 pounds of coal per hour and per horse-power, and the Constance showed a marked superiority in the efficiency of the mechanism of her engines, when the losses by friction were compared.
The change from the side-lever single-cylinder engine, with jet-condenser and paddle-wheels, to the direct-acting compound engine, with surface-condenser and screw-propellers, has occurred within the memory and under the observation of even young engineers, and it may be considered that the revolution has not been completely effected. This change in the design of engine is not as great as it at first seemed likely to become. Builders have but slowly learned the principles stated above in reference to expansion in one or more cylinders, and the earlier engines were made with a high and low pressure cylinder working on the same connecting-rod, and each machine consisted of four steam-cylinders. It was at last discovered that a high-pressure single-cylinderengine exhausting into a separate larger low-pressure engine might give good results, and the compound engine became as simple as the type of engine which it displaced. This independence of high and low pressure engines is not in itself novel, for the plan of using the exhaust of a high-pressure engine to drive a low-pressure condensing engine was one of the earliest of known combinations.
The advantage of introducing double engines at sea is considerably greater than on land. The coal carried by a steam-vessel is not only an item of great importance in consequence of its first cost, but, displacing its weight or bulk of freight which might otherwise be carried, it represents so much non-paying cargo, and is to be charged with the full cost of transportation in addition to first cost. The best of steam-coal is therefore usually chosen for steamers making long voyages, and the necessity of obtaining the most economical engines is at once seen, and is fully appreciated by steamship proprietors. Again, an economy of one-fourth of a pound per horse-power per hour gives, on a large transatlantic steamer, a saving of about 100 tons of coal for a single voyage. To this saving of cost is to be added the gain in wages and sustenance of the labor required to handle that coal, and the gain by 100 tons of freight carried in place of the coal.
For many years the change which has here been outlined, in the forms of engine and the working of steam expansively, was retarded by the inefficiency of methods and tools used in construction. With gradual improvement in tools and in methods of doing work, it became possible to control higher steam and to work it successfully; and the change in this direction has been steadily going on up to the present time with all types of steam-engine. At sea this rise of pressure was for a considerable time retarded by the serious difficulty encountered in the tendency of the sulphate of lime to deposit in the boiler. When steam-pressure had risen to 25 pounds per square inch, it wasfound that no amount of “blowing out” would prevent the deposition of seriously large quantities of this salt, while at the lower pressures at first carried at sea no troublesome precipitation occurred, and the only precaution necessary was to blow out sufficient brine to prevent the precipitation of common salt from a supersaturated solution. The introduction of surface-condensation was promptly attempted as the remedy for this evil, but for many years it was extremely doubtful whether its disadvantages were not greater than its advantages. It was found very difficult to keep the condensers tight, and boilers were injured by some singular process of corrosion, evidently due to the presence of the surface-condenser. The simple expedient of permitting a very thin scale to form in the boiler was, after a time, hit upon as a means of overcoming this difficulty, and thenceforward the greatest obstacle to the general introduction was the conservative disposition found among those who had charge of marine machinery, which conservatism regarded with suspicion every innovation. Another trouble arose from the difficulty of finding men neither too indolent nor too ignorant to take charge of the new condenser, which, more complicated and more readily disarranged than the old, demanded a higher class of attendants. Once introduced, however, the surface-condenser removed the obstacle to further elevation of steam-pressure, and the rise from 20 to 60 pounds pressure soon occurred. Elder and his competitors on the Clyde were the first to take advantage of the fact when these higher pressures became practicable.
The lightness of engine and the smaller weight of boiler secured when the simpler type of “compound” engine is used are great advantages, and, when coupled with the fact that by no other satisfactory device can great expansion and consequent economy of fuel be obtained at sea, the advantages are such as to make the adoption of this style of engine imperative for ship-propulsion.
This extreme lightness in machinery has been largely, also, the result of very careful and skillful designing, of intelligent construction, and of care in the selection and use of material. British builders had, until after the introduction of these later types of vessels-of-war, been distinguished rather by the weight of their machinery than for nice calculation and proportioning of parts. Now the engines of the heavy iron-clads are models of good proportions, excellence in materials, and of workmanship, which are well worthy of study. The weight per indicated horse-power has been reduced from 400 or 500 pounds to less than half that amount within the last ten years. This has been accomplished by forcing the boilers—although thus, to some extent, losing economy—by higher steam-pressure, a very much higher piston-speed, reduction of friction of parts, reduction of capacity for coal-stowage, and exceedingly careful proportioning. The reduction of coal-bunker capacity is largely compensated by the increase of economy secured by superheating, by increased expansion, elevation of piston-speed, and the introduction of surface-condensation.
A good marine steam-engine of the form which was considered standard 15 or 20 years ago, having low-pressure boilers carrying steam at 20 or 25 pounds pressure as a maximum, expanding twice or three times, and having a jet-condenser, would require about 30 or 35 pounds of feed-water per horse-power per hour; substituting surface-condensation for that produced by the jet brought down the weight of steam used to from 25 to 30 pounds; increasing steam-pressure to 60 pounds, expanding from five to eight times, and combining the special advantages of the superheater and the compound engine with surface-condensation, has reduced the consumption of steam to 20, or even, in some cases, 15 pounds of steam per horse-power per hour. Messrs. Perkins, of London, guarantee, as has already been stated, to furnish engines capable of giving a horse-power with a consumption of but 11∕4pound of coal. Mr.C. E. Emery reports the United States revenue-steamer Hassler, designed by him, to have given an ordinary sea-going performance which is probably fully equal to anything yet accomplished. The Hassler is a small steamer, of but 151 feet in length, 241∕2feet beam, and 10 feet draught. The engines have steam-cylinders 18.1 and 28 inches diameter, respectively, and of 28 inches stroke of piston, indicating 125 horse-power; with steam at 75 pounds pressure, and at a speed of but 7 knots, the coal consumed was but 1.87 pound per horse-power per hour.
The committee of the British Admiralty on designs of ships-of-war have reported recently: “The carrying-power of ships may certainly be to some extent increased by the adoption of compound engines in her Majesty’s service. Its use has recently become very general in the mercantile marine, and the weight of evidence in favor of the large economy of fuel thereby gained is, to our minds, overwhelming and conclusive. We therefore beg earnestly to recommend that the use of compound engines may be generally adopted in ships-of-war hereafter to be constructed, and applied, whenever it can be done with due regard to economy and to the convenience of the service, to those already built.”
The forms of screws now employed are exceedingly diverse, but those in common use are not numerous. In naval vessels it is common to apply screws of two blades, that they may be hoisted above water into a “well” when the vessel is under sail, or set with the two blades directly behind the stern-post, when their resistance to the forward motion of the vessel will be comparatively small. In other vessels, and in the greater number of full-power naval vessels, screws of three or four blades are used.