Weight ofwhole sample400gramsMade up ofsifted portions399"""Metallics"1"————400"
Twenty grams of the sifted portion, when assayed, gave 0.1050 gram of silver. The whole of the "metallics" scorified and cupelled gave 0.842 gram of silver. Since the 20 grams assayed was 1-20th of the whole, 1-20th part of the 0.842 gram of silver (from the metallics) must be added to its produce. We thus get 0.1471 gram (0.1050 + 0.0421).
Referring to the 20 gram column, we get—
0.1 = 163.330.04 = 65.330.007 = 11.430.0001 = 0.16—————————0.1471 = 240.25 ounces per ton.
A more legitimate method of calculation is as follows:—Calculate separately the produce of each fraction as if they were from different ores. Multiply each produce (best stated in per cents.) by the weight of the corresponding fraction. Add together the products, and divide by the weight of the whole sample. Taking the same example for illustration, we have:—
Metallics.—Weight 1 gram.1 gram of it yielded 0.842 grams of silver.∴ Produce = 84.2 per cent.Produce multiplied by the weight is still84.2.Sifted Portion.—Weight 399 grams.20 grams of it yielded 0.105 gram of silver.∴ Produce = 0.525 per cent.Produce multiplied by weight (0.525 × 399) is209.475.
Add together; and divide by 400, the weight of the whole sample—
84.2209.475———-400) 293.675 (0.7342
0.7342 is the total produce of the ore in per cents.
Referring to the 100-gram column in the table we find 239.84 ounces to the ton as the produce.
0.7 = 228.670.03 = 9.800.004 = 1.310.0002 = 0.06———239.84
Comparing this with the result calculated by the first method—viz., 240.26, we see that that was 0.38 oz., or between 7 and 8 dwts. too high.
With ores containing "metallics" it is of great importance to powder the whole of the selected sample without loss during the process; and of even greater importance to well mix the sifted portion, of which the last portions to come through the sieve areapt to be more than ordinarily rich through the grinding down of some portions of the metallic prills.
Remarks on Cupellation.—Cupellation is at once the neatest and the most important of the dry methods of assaying. Its purpose is to remove easily oxidisable metals, such as lead and copper, from silver and gold, which are oxidisable with difficulty. Metals of the first class are often spoken of asbase, and gold and silver asnoblemetals.
When lead is exposed to the action of air at a temperature a little above redness, it combines with the oxygen of the air to form litharge, an oxide of lead, which at the temperature of its formation is aliquid. Consequently, if the lead rests on a porous support, which allows the fused litharge to drain away as fast as it is formed, a fresh surface of the lead will be continually exposed to the action of the air, and the operation goes on until the whole of the lead has been removed. Silver or gold exposed to similar treatment does not oxidise, but retains its metallic condition; so that an alloy of lead and silver similarly treated would yield its lead as oxide, which would sink into the support, while the silver would remain as a button of metal.
The porous support, which is calleda cupel(fig. 5), should absorb the slag (oxide of lead, etc.) just as a sponge absorbs water, but must be sufficiently fine-grained to be impervious to the molten metal. At first sight it appears difficult to filter, as it were, a fluid slag from a fluid metal; but an ordinary filter-paper damped with oil will allow oils to run through and yet retain the water; but damped with water it will allow water to run through and retain oils. Similarly, fused slags damp and filter through a cupel, but the molten metal not damping it withdraws itself into a button, which is retained. Although, of course, if the cupel is very coarse-grained the metal may sink into the hollows.
Copper, antimony, tin, and most other metals, form powdery oxides, which are not of themselves easily fusible, and it is necessary when these are present to add some solvent or flux to render the oxide sufficiently fluid. Fortunately, oxide of lead is sufficient for the purpose; hence, mixed oxides of copper and lead, provided the lead is present in proper proportion, form a fluid slag. In separating copper from silver or gold, advantage is taken of this fact; for, although we cannot cupel an alloy of copper and silver, it is easy to cupel an alloy of copper, silver and lead. If, however, the lead is not present in sufficient quantity, the whole of the copper will not be removed, and the button of silver, still retaining copper, will be found embedded in a coating of black oxide of copper. Copper oxidises less easily than lead does; and, consequently, the alloy which is being cupelled becomes relativelyricher in copper as the operation proceeds. It is on this account that the ill-effects of the copper make themselves felt at the close of the operation, and that the oxide of copper is found accumulated around the button of silver. Tin and antimony, on the other hand, are more easily oxidised; and the tendency of their oxides to thicken the slag makes itself felt at the commencement: if the button of alloy once frees itself from the ring or crust of unfused oxide first formed, the cupellation proceeds quietly, and leaves a clean button of silver in the centre. But in either case the cupellation is imperfect, and should be repeated with a larger proportion of lead. An unfused and, consequently, unabsorbed slag tends to retain small buttons of alloy or metal, and thus cause serious loss.
There is a principle underlying many of the phenomena of dry silver assaying which the student should endeavour to understand; and which serves to emphasise and explain some facts which without an explanation may present difficulties. If a button of melted lead be covered with a layer of slag rich in oxide of lead, and a second metal be added, this other metal distributes itself between the metal and slag in proportions which depend mainly upon the ease with which it is oxidised, and to a large extent upon the relative quantities of material present. Easily oxidisable metals such as zinc, iron, antimony and tin, will go mainly into the slag, and, if the proportion of the slag is large, very little will go into the metal. On the other hand, with metals oxidisable with difficulty, such as silver, gold, and platinum, the reverse holds true; nearly the whole of the metals will go into the lead, and very little into the slag. If, however, the slag be very rich, say in antimony, the lead will contain antimony; and, on the other hand, if the lead be very rich in silver, the slag will contain silver in appreciable quantity. Copper, which is near lead in the facility with which it is oxidised, will serve for the purpose of a detailed example. The results of actual analyses of metal and slag formed in contact with each other are shown in the following table:—
Percentage Composition of the Metal.
Lead.Copper.6.893.220.080.028.072.032.068.085.015.0
Percentage Composition of the Slag.
Lead.Copper.71.421.478.017.080.012.586.06.790.03.6
It will be seen from this table that the slag is always much richer in lead and poorer in copper than the metal with which itis in contact. The ratio of lead to copper in these five samples is:—
In the Metal.In the Slag.1 : 141 : 0.31 : 41 : 0.21 : 2.51 : 0.161 : 21 : 0.081 : 0.161 : 0.04
Assuming these figures to be correct, the following statement is approximately true. On oxidising an alloy of 10 grams of copper and 10 grams of lead, and pouring off the slag when 3 grams of lead have gone into it, there will be a loss of (owing to the slag carrying it off) about 0.2 gram of copper. On repeating the operation, the next 3 grams of lead will carry with them about 0.5 gram of copper; and on again repeating, 3 grams of lead will remove 0.8 gram of copper. Finally, the last gram of lead will carry with it 0.3 gram of copper, and there will be left a button of copper weighing 8.3 grams. The slag will have carried off altogether 1.7 gram of copper, which is 17 per cent. of the metal originally present.
With the more perfect exposure to the air, and quicker removal of the slag, which results from heating on a cupel, the loss would be heavier. Karsten got by actual experiment on cupelling copper and lead in equal proportions, a loss of 21.25 per cent.
Going back to the example: if the slag were collected and fused with a suitable reducing agent so as to convert, say, half of it into metal, that half would contain nearly the whole of the copper (such a reduction is called "cleaning the slag"). On reoxidising this metal, another button of copper is formed which, added to the first, would reduce the loss from 17 per cent. to, say, 7 or 8 per cent. And it is conceivable that by a series of similar operations, almost the whole of the 10 grams of copper originally taken might be recovered. In practice the problem is (as far as the copper is concerned) not how to save, but how most easily to remove it; and since the removal of this metal is quicker from an alloy containing not too much lead, it is evident that two or three operations with small quantities of lead will be more effectual than a single treatment with a larger quantity. With those metals (tin, antimony, &c.) which pass quickly into the slag, the contrary is true; hence with these it is necessary to have enough lead present, so that the slag formed at the outset shall contain enough oxide of lead to make it fluid. As silver is so much less easily oxidised than copper, we should reasonably expect that the proportion of silver carried off in the oxide of lead would be considerably less than that of the copper indicated in the aboveexample. Indeed, there are one or two facts which tend to encourage the hope that the operation may be conducted without any loss. If a piece of pure silver foil is exposed on a cupel to air at the usual temperature of cupellation, it undergoes very little change; it does not even fuse; it loses nothing in weight, and does not oxidise. In fact, even if oxide of silver were formed under these conditions, it could not continue to exist, for it is decomposed into silver and oxygen at a temperature considerably below redness. On the other hand, oxide of silver is not reduced to metal by heat alone, when mixed with an excess of oxide of lead; while metallic silver is converted into oxide when heated with the higher oxides of lead, copper, and some other metals. That silver, and even gold (which is more difficult to oxidise than silver), may be carried off in the slag in this way, is in agreement with general experience. If 10 grams of silver are cupelled with 10 grams of lead, there will be a loss of about 50 milligrams of silver, which is in round numbers 1-30th of the corresponding copper loss; with 10 grams of gold and 10 grams of lead, the loss will be 4 or 5 milligrams, which is about 1-12th of the corresponding silver loss.
Determination of Silver in Assay Lead.—Scorify 50 grams of the lead with 0.5 gram of powdered quartz or glass at not too high a temperature. When the eye has "closed in," pour; reject the slag, and cupel the button of lead. Remove the cupel from the muffle immediately the operation is finished. Weigh, and make a prominent note of the result in the assay book, as so many milligrams of silver contained in 100 grams of lead.
Determination of Silver in Red Lead or Litharge.—Fuse 100 grams of the oxide with from 10 to 20 grams of borax; and in the case of litharge with 2 grams or with red lead 4 grams of flour. Cupel the lead, and weigh the button of silver. Note the result as in the last case.
Determination of Silver in Argentiferous Lead.—Be careful in taking the sample, since with rich silver lead alloys the error from bad sampling may amount to several parts per cent. Cupel two lots of 20 grams each, and weigh the buttons of silver. Add to these the estimated cupel loss, and calculate the result. Or wrap each button of silver in 20 grams of assay lead, and re-cupel side by side with two fresh lots of 20 grams each of the alloy. Calculate the loss incurred, and add on to the weight of the two fresh buttons got.
Determination of Silver in Bullion.—The remarks made under the last heading as to the importance of correct sampling apply with equal force here. Make a preliminary assay by cupelling 0.1 gram of the alloy with 1 gram of assay lead; calculatethe percentage composition. Refer to the table on page 105 to find what weight of lead is required for cupelling 1 gram of alloy.
Weigh out four lots of 1 gram each, and wrap them in the required quantity of lead. Make two check pieces by weighing up two lots of fine silver equal to that which you believe to be present in the assay pieces; add copper to make up the weight to 1 gram, and wrap in the same quantity of lead as was used for the assays.
Fig. 43.
Prepare six cupels and charge them in the annexed order (fig. 43), and cupel. Guard against spirting. Clean and weigh the buttons of silver. Add the mean loss on the two check pieces to the mean weight of the four assay pieces; this multiplied by 1000 will give the degree of fineness.
Determination of Silver in Copper.—The silver is best separated in the wet way before cupelling, but if the proportion is not too small, it can be found by cupellation. Weigh up 3 grams of the metal, wrap in 30 grams of sheet lead, and cupel; when the cupellation has proceeded for fifteen minutes, add 20 grams more lead, and continue till finished. Weigh the button of silver.
The cupellation loss will be five or six per cent. of the silver present. Determine it by powdering the saturated portion of the cupel and fusing in a large Cornish crucible with 30 grams each of soda and borax, 10 grams of fluor spar, and 1-1/2 gram of charcoal. Cupel the resulting button of lead, and add 10 grams more of lead towards the close of the operation. Deduct the weight of silver contained in the lead used from the weight of the two buttons, and calculate to ounces to the ton.
In an experiment in which 0.1975 gram of silver was present, the weight of the button from the first cupellation was 0.1867, and that of the button from the second, after correcting for the lead added, was 0.0110 gram.
Determination of Silver in Galena.By Pot Assay.—Mix 20 grams of the powdered ore with 30 grams of red lead, 20 grams of soda, and 5 grams of borax, as also with from 7 to 10 grams of nitre. Fuse and pour. Clean the slag if the ore is rich. Cupel the buttons of lead. Make the usual corrections and calculate in ounces to the ton.
By Scorification.—Take 10 grams of the ore, 30 grams of lead,and 0.5 gram of borax. Scorify, clean the slag by adding anthracite after the "eye" has closed in: cupel the button of lead. Weigh the button of silver, make the necessary corrections, and calculate to ounces to the ton.
The determination may also be made by cupelling the button of lead got in the dry lead assay.
A sample of galena determined by the three methods gave the following results:—
Bypot assay7.18 ozs.per ton."scorification7.02""lead assay6.72"
Determination of Silver in an Ore.By Pot Assay.—Take 20 grams of the powdered ore and mix with 30 grams of soda, 40 grams of red lead, and 5 grams of borax, as also with from 2 to 3 grams of flour. Fuse: pour. Clean the slag by fusing with 20 grams of red lead and two grams of flour. Cupel the buttons of lead; weigh; make the necessary corrections, and calculate to ounces to the ton.
By Scorification.—Take 5 grams of the powdered ore, 50 grams of lead, and 0.5 gram of "soda" or borax. Scorify. Clean the slag by fusing in a crucible as in the pot assay. Cupel, &c.
Examples.—By Pot Assay.—Ore taken 20 grams.
Silver got0.2893gramSilver from slag0.0060"Silver lost in cupellation0.0100"———0.3053"Deduct silver in red lead0.0017"———Silver in ore0.3036"= 495.9 ozs. per ton.
By Scorification.—Ore taken, 3 grams.
Silver got.0.0425gramSilver from slag0.0022"Silver lost in cupellation0.0020"———0.0467"Deduct silver in lead0.0015"———Silver in ore0.0452"= 492.2 ozs. per ton.
Determination of Silver in Silver Precipitate.—This substance contains, in addition to metallic silver and gold, sulphates of lead and lime; oxides of zinc, copper, and iron; and more or less organic matter. The sample as received is generally free from "water at 100° C."; and, since it rapidly absorbs water, care should be taken in weighing it.
Since it contains combined water it is not suited for scorifying; therefore the determination of silver and gold (fine metal) is made by pot assay. Weigh up 5 grams of the precipitate, mix with 100 grams of litharge and 1 gram of charcoal. Melt in a crucible at a moderate heat and pour. Detach the slag, replace in the crucible, and, when fused, add a mixture of 20 grams of litharge and 1 gram of charcoal. When the fusion is again tranquil, pour; and cupel the two buttons of lead.
In a sample worked in this manner the mean of four determinations gave 0.6819 gram of "fine metal"; deducting 1 milligram for the silver contained in the oxide of lead, and adding 8 milligrams for the cupellation loss, there is got 0.6889 gram or 13.778 per cent. of silver (and gold) in the sample.
Determination of Silver in Burnt Ores.By Pot Assay.—Roasted cupriferous pyrites containing small quantities of gold and silver comes under this heading. The following mixture will give a fluid slag which is heavy and tough when cold:—
Ore.Borax.Sand.Litharge.Charcoal.10050501007
Mix; place in a large crucible; cover with salt; and melt down under cover. When fused drop in an iron rod for a few minutes, and about a couple of minutes after its withdrawal, pour the charge quickly into a large conical mould. The button of lead should weigh about 50 grams. Cupel and weigh the silver. The litharge may be replaced by red lead, in which case another gram of charcoal powder must be added.
In our experience the results obtained by this method are about 20 per cent. less than the actual content of the ore. The results of two assays, after deducting for the silver in the litharge used, were 3.9 and 4.1 milligrams; and a third assay, in which 5.4 milligrams of silver had been added, gave 9.2, which, after deducting the added silver, leaves 3.8 milligrams. The average of the three results is 3.9 milligrams from the 100 grams of ore.
Two lots of 100 grams of the same ore treated in the wet way gave 5.2 and 5.0 milligrams of silver. Burnt ores from Spanish pyrites carry about 0.005 per cent. of silver.
Silver is got into solution from its ores by attacking with nitric acid, but it is best, after dissolving, to cautiously add dilute hydrochloric acid, and to carefully avoid excess. If the quantity of silver is very small the solution is allowed to stand twenty-four hours, but, otherwise, it is warmed and filtered as soon as it clears.Dry the residue and concentrate the silver in a button of lead by pot method or scorification, according to the amount of stony matter present. Cupel the lead, and the resulting button will be free from all metals, except perhaps gold. It may be weighed; or dissolved in nitric acid, and the silver determined gravimetrically in the diluted and filtered solution. It is better to weigh the metal and afterwards to determine the gold in it, estimating the silver by difference. Silver alloys are dissolved in dilute nitric acid (free from chlorides), diluted, and filtered. The solution is then ready for gravimetric determination.
Sulphuretted hydrogen precipitates silver (like copper), completely, even from fairly acid solutions.
Add dilute hydrochloric acid in small excess to the hot dilute solution, which must contain free nitric acid. Heat and stir until the solution clears. Decant through a small filter, and wash with hot water, acidulated at first with a little nitric acid if bismuth is suspected to be present. Dry quickly, transfer as much as possible of the precipitate to a watch-glass; burn and ignite the filter paper, treating the ash first with two drops of nitric acid and then with one of hydrochloric, and again dry. Add the rest of the silver chloride and heat slowly over a Bunsen burner until it begins to fuse. Cool and weigh.
The precipitate is silver chloride (AgCl) and contains 75.27 per cent. of silver. The moist precipitate is heavy and curdy; it is decomposed by direct sunlight, becoming violet under its influence. When heated it is yellowish; and, since it is volatile at a high temperature, it must not, in drying, be heated above its fusing point. The fused chloride can be removed from the crucible (to which it adheres strongly) by digesting with dilute acid and zinc.
For the determination of silver in nearly pure bullion the following process is used:—Weigh up 1.5054 gram of the alloy. With this amount of alloy each 2 milligrams of silver chloride formed is equivalent to 1 degree of fineness, so that the weight of the silver chloride obtained (stated in milligrams and divided by 2) will give the degree of fineness. Transfer to a bottle (known as "bottles for the Indian mint assay") and dissolve in 10 c.c. of dilute nitric acid, then make up with water to 200 c.c. and add 3 c.c. of dilute hydrochloric acid. Allow to stand a few minutes and then shake. Fill the bottle completely with water, allow to settle, and syphon off the clear liquid; pour on more water,shake gently to break up the lumps, and again fill the bottle with water. Invert over the mouth of the bottle a porous Wedgwood crucible, somewhat similar to those used in gold parting. Take firm hold of the crucible and bottle, and invert promptly so that the silver chloride may be collected in the crucible. Allow to stand a little while for the precipitate to settle, and then carefully remove the crucible under water.[14]Drain off most of the water and break up the silver chloride with the help of a well-rounded glass rod. This greatly facilitates the subsequent drying. Dry first on the water bath and then on the iron plate. Remove the dried silver chloride, by inverting the crucible, and weigh it.
As an example, 3 determinations of silver in a coin carried out in this way gave:—
(1)1.8500gram AgCl= 925.0fineness.(2)1.8498"= 924.9"(3)1.8502"= 925.1"
Determination of Silver in Burnt Ores.—Take 100 grams of the ore and place in a large beaker of 2-1/2 litres capacity, and cover with 375 c.c. of hydrochloric acid. Boil for half an hour until the oxides are dissolved and the residue looks like sand and pyrites; then add 20 c.c. of nitric acid, and boil till free from nitrous fumes. Dilute to 2 litres with water, and pass a current of sulphuretted hydrogen till the iron is reduced, the copper and silver precipitated, and the liquor smells of the gas. This takes about one hour and a half.
Filter off the precipitate (rejecting the solution) and wash with warm water. Dry and transfer to an evaporating dish, adding the ashes of the filter paper. Heat gently with a Bunsen burner until the sulphur burns, and then calcine until no more sulphurous oxide comes off. When cold add 30 c.c. of nitric acid, boil and dilute to 100 c.c. Add 1 c.c. of very dilute hydrochloric acid (1 to 100),[15]stir well, and allow to stand overnight. Decant on to a Swedish filter paper, dry and calcine.
Mix the ashes with 100 grams of litharge and 1 gram of charcoal, and fuse in a small crucible. Detach the button of lead and cupel. Weigh and make the usual corrections. As an example, 100 grams of ore treated in this way gave 5.8 milligrams of silver; deducting 0.8 for the silver added in the oxide of lead leaves 5 milligrams obtained from the ore. Another experiment on 100 grams of the same ore to which 5 milligrams of silver hadbeen added gave 11.0 milligrams. Deduct 5.8 for the silver added; this leaves 5.2 milligrams as the silver obtained from the ore. These give, as a mean result, 0.0051 per cent., or 1.66 ounce per ton.
Determination of Silver in Commercial Copper.—For the method of doing this, with an example and experiment, see under the heading ofExamination of Commercial Copper.
There are two of these, one adapted for the determination of silver in alloys of approximately known composition, and the other of more general application. The first of these, generally known as "Gay-Lussac's" method is, as regards its working, perfect in principle; but it requires a practically constant quantity of silver, that is, one which varies by a few milligrams only in each determination. It is a confirmatory method rather than a determinative one. The other is known as "Volhard's," and resembles in principle and method an ordinary volumetric process.
Gay-Lussac's methodis based on the precipitation of silver from a nitric acid solution by a solution of sodium chloride. The point at which the whole of the silver is precipitated being recognised by the standard solution ceasing to give a precipitate. The process depends for its success upon, (1) the ease which silver chloride separates out from the solution leaving it clear after shaking, and, (2), the cloudiness produced by the reaction of very small quantities of silver nitrate and sodium chloride. In working, a quantity of the sodium chloride solution equal to 1 gram of silver is added at once to the assay; and, when the solution has been rendered clear by shaking, the residual silver (which should not exceed a few milligrams) is estimated with the help of a weaker solution of sodium chloride. The success in working evidently depends upon the accuracy with which the first addition of the salt solution is made. On this account the standard solution is run in from a special pipette capable of delivering a practically invariable volume of solution. It is not so important that this shall deliver exactly 100 c.c. as that in two consecutive deliveries the volume shall not differ by more than 0.05 c.c. The dilute salt solution is one-tenth of the strength of that first run in, and 1 c.c. of it is equivalent to 1 milligram of silver. Ordinarily it is run in 1 c.c. at a time (and an ordinary burette may be used for this purpose), shaking between each addition until it ceases to give a precipitate. If many such additions have to be made the operation not only becomes tedious, but the solutionalso ceases to clear after shaking, so that it becomes impossible to determine the finishing point.
If the assay contains less than one gram of silver the first addition of the dilute salt solution of course produces no precipitate. Five milligrams of silver in solution (5 c.c.) is then added, and the assay proceeded with in the usual way; 5 milligrams of silver being deducted from the amount found.
There is required for the assay astandard solution of sodium chloride, which is prepared by dissolving 5.4162 grams of the salt (made by neutralizing carbonate of soda with hydrochloric acid) in water and diluting to one litre. 100 c.c. of this is equivalent to 1 gram of silver.
The weaker solution of salt is made by diluting 100 c.c. of the stronger one to one litre. One c.c. of this will equal 1 milligram of silver, or 0.1 c.c. of the stronger solution.
Astandard solution of silverequivalent to the dilute salt solution is made by dissolving 1 gram of fine silver in 10 c.c. of dilute nitric acid, and diluting with water to one litre.
Fig. 44.
The solution of salt is standardised as follows:—Weigh up 1.003 gram of fine silver and dissolve in 25 c.c. of dilute nitric acid in a bottle provided with a well-fitting flat-headed stopper. Heat on the water bath to assist solution, resting the bottle in an inclined position. When dissolved blow out the nitrous fumes with the help of a glass tube bent at right angles. Run in from a stoppered pipette (as shown in fig. 44) 100 c.c. of the standard salt solution, and shake vigorously until the solution clears. Fill an ordinary burette with the weaker standard salt solution, and run 1 c.c. into the assay bottle, letting it run down the side so that it forms a layer resting on the assay solution. If any silver remains in solution a cloudy layer will be formed at the junction where the two liquids meet. This is best observed against a black background If a cloudiness is seen, shake, to clear the liquid, and run in another c.c. of salt, and continue this until a cloudiness is no longer visible. Deduct 1.5 c.c. from the amount of the weaker sodium chloride solution run in. Divide the corrected reading by 10, and add to the 100 c.c. This will give the volume of strong salt solution equivalent to the silver taken.
If the first addition of the weaker salt solution causes no cloudiness add 5 c.c. of the silver solution from an ordinary pipette, shake, and then run in the weaker salt solution, working as before. These 5 milligrams of silver added must be allowedfor before calculating. As an example:—1.0100 gram of fine silver was taken for standardising a solution and 4 c.c. of the weaker salt solution were run in. Deducting 1.5 and dividing by 10 gives 0.25 c.c. to be added to the 100 c.c.
100.25 : 1.0100 :: 100 :xx= 1.0075
which is the standard of the salt solution.
The method of working an assay may be gathered from the following example:—In the determination of silver in some buttons left after cupellation, it was assumed that these would contain 99.5 per cent. of silver. For the assay it was necessary to take a quantity that should contain a little more than 1.0075 grams of silver; then
99.5 : 100 :: 1.0075 :xx= 1.0125
To ensure a slight excess, there was taken 1.0150 gram of the buttons, which was treated in exactly the same way as for the standardising. The quantity of the weaker salt solution required was 7 c.c.; deducting 1.5 c.c., and dividing by 10, gives 100.55 c.c. of strong salt solution, which is equivalent to 1.0130 gram of silver. This being obtained from 1.015 gram of alloy, is equal to 99.8 per cent., or 998.0 fine.
The Effect of Temperature.—The standardising and the assay must be done at the same time, since a difference of 5° C. makes a difference of 0.1 c.c. in measuring the 100 c.c. of strong solution of salt. It is always best to prepare a standard with each batch of assays.
SULPHOCYANATE METHOD.—Volhard's process is based upon the precipitation of silver in nitric acid solutions with potassium sulphocyanate, the finishing point being the development of a reddish-brown colour, produced by the action of the excess of sulphocyanate upon ferric sulphate. The white sulphocyanate settles readily, leaving the liquor clear; and a persistent brown coloration in the liquid indicates the finish. The assay must be carried out in the cold; and water free from chlorides[16]must be used.
The standard sulphocyanate of potassiumsolution is made by dissolving 4-1/2 or 5 grams of the salt (KCyS) in water, and diluting to 1 litre. 100 c.c. are about equivalent to 0.5 gram of silver.
The standard silver nitrate solutionis made by dissolving 5 grams of fine silver in 50 c.c. of dilute nitric acid, boiling off nitrous fumes, and diluting to 1 litre.
Theindicatoris a saturated solution of iron alum, or a solution of ferric sulphate of equivalent strength made by titrating acid ferrous sulphate with potassium permanganate. Use 2 c.c. for each assay.
The sulphocyanate solution is standardised by placing 50 c.c. of the silver nitrate solution in a flask with 20 c.c. of dilute nitric acid, diluting to 100 c.c. with water, and running in the sulphocyanate until the greater part of the silver is precipitated; then adding 2 c.c. of the ferric indicator, and continuing the titration until a reddish-brown colour is developed, and remains permanent after shaking continuously. The assay is similarly performed, the silver being used in the state of a nitric acid solution.
The effect of variations in the conditions of the assay may be seen from the following experiments, in which 20 c.c. of standard silver nitrate were used:—
Effect of Varying Temperature:—
Temperature10° C.30° C.70° C.100° C.Sulphocyanate reqd.19.6 c.c.19.3 c.c.19.0 c.c.18.6 c.c.
Effect of Varying Nitric Acid:—Varying nitric acid has no effect, except that with a fairly acid solution the finishing point is somewhat sharper.
Nitric acid added5 c.c.10 c.c.20 c.c.50 c.c.Sulphocyanate reqd.19.6 c.c.19.5 c.c.19.6 c.c.19.6 c.c.
Effect of Varying Bulk:—
Bulk50 c.c.100 c.c.200 c.c.300 c.c.Sulphocyanate reqd.19.5 c.c.19.6 c.c.19.6 c.c.19.7 c.c.
Effect of Varying Ammonic Nitrate:—
Ammonic nitrate0 gram1 gram5 grams10 gramsSulphocyanate reqd.19.6 c.c.19.6 c.c.19.7 c.c.19.9 c.c.
Effect of Varying Silver:—
Silver added1 c.c.10 c.c.20 c.c.50 c.c.100 c.c.Sulphocyanate reqd.1.0 c.c.9.70 c.c.19.6 c.c.49.4 c.c.99.0 c.c.
This method is valuable for determining silver in salts, alloys, and solutions, where no more than an ordinary degree of accuracy is demanded. It is easy, and applicable under most of the usual conditions. Its greatest disadvantage is the brown colorationproduced by the sulphocyanate when the assay is nearly, but not quite, finished; and the slowness with which this is removed on shaking up with the precipitate. This is worse with large quantities of precipitate, and if about 1 gram of silver is present, it gives an indefiniteness to the finish which lowers the precision of the process to about 1 in 500; this is useless for the assays of bullion. One writer states that this inconvenience is due to portions of liquid being entangled in the precipitate, but it appears much more likely to be due to the action of the precipitate itself. In attempting to apply the process to the assay of bullion by working it on the principle of a Gay-Lussac assay, it was found that a very considerable excess of silver was required to complete the reaction. In these experiments 100 c.c. of "sulphocyanate" (very accurately measured) was run into the solution containing the weighed portion of bullion (fine silver) and, after shaking the solution, was filtered. In the filtrate the remaining silver, if there should be any, was determined by the ordinary titration, but with "sulphocyanate" of one-tenth the strength. This final titration was quite satisfactory. The amount of silver precipitated by the first 100 c.c., however, varied with the quantity of silver present as in the following series.[17]
Silver present.Silver precipitated.1.1342gram.1.1322gram.1.1375"1.1335"1.1405"1.1351"1.1484"1.1379"
These, of course, preclude a method of the kind aimed at, and at the same time emphasise the importance of uniformity of work in the ordinary process. In the determination of chlorides in sea-water, Dittmar used a combined method: precipitating the bulk of the silver as chloride, and after filtering, determining the small excess of silver by sulphocyanate. This modification answers admirably when applied to the assay of bullion. In the ordinary Gay-Lussac method, the precipitation of the bulk of the silver by the 100 c.c. of salt solution leaves nothing to be desired, either as to ease in working or accuracy of result; the silver precipitate settles quickly, and leaves a clear liquor admirably fitted for the determination of the few milligrams of silver remaining in solution. But the method of determining this residual silver by adding successive small quantities of salt so long as they continue to give a precipitate is unsatisfactory, and,judged on its own merits apart from the rest of the process, could hardly escape condemnation. It is clumsy in practice, for the continued adding of small portions of salt solution is laborious and becomes impossible with more than a few milligrams of silver in solution. The proposed modification is simple; having precipitated the silver with the 100 c.c. of salt solution, as described under Gay-Lussac's method (page 120), shake till the liquor clears, and filter into a flask, washing with a little distilled water. Add 2 c.c. of "ferric indicator" to the filtrate and titrate with a standard "sulphocyanate solution" made by diluting the ordinary standard solution to such an extent that 100 c.c. after diluting shall be equivalent to 0.1 gram of silver.[18]Calculate the weight of silver found by "sulphocyanate" and add it to the weight which 100 c.c. of the salt solution will precipitate.
An advantage of this modification is that an excess of 15 milligrams may be determined as easily and exactly as 5. In standardising the salt solution, then, weigh up, say 1.0150 gram of pure silver, dissolve and titrate. Suppose 13.5 c.c. of "sulphocyanate" required; then these are equivalent to .0135 gram of silver, (100 c.c. = .1); the silver precipitated by the salt is 1.0150-.0135—i.e., 1.0015 gram, which is the standard.
Application of the Method to Assays for Arsenic.—If silver nitrate be added to a neutral solution of an arsenate of one of the alkali metals, silver arsenate (Ag3AsO4), is thrown down as a dark-red precipitate. If, after adding excess of silver nitrate to insure a complete precipitation, the arsenate of silver be filtered off, the weight of the arsenic could be estimated from the weight of silver arsenate formed. But this may be done much more conveniently by dissolving the precipitate in nitric acid, and titrating with sulphocyanate; the silver found will be to the arsenic present as 324 (108×3) is to 75.
The mineral is best treated by the method given in the third paragraph on page 382; but the solution, after being acidified with nitric acid, should be made exactly neutral with ammonia. A small excess of silver nitrate should then be added, and since acid is liberated in the reaction, the liquor must again be neutralised.[19]The precipitate must then be filtered off, and washed with distilled water. Then dissolve it in the paper by slowly running over it 20 c.c. of dilute nitric acid. Wash the filter with distilled water, collecting with the filtrate in a small flask. Add 2 c.c. of "ferric indicator" and titrate.
If the sulphocyanate solution be made up with 11 or 12 grams of the potassium salt to the litre, and be then standardised and diluted, so that for 100 c.c. it shall equal 1.08 gram of silver, (see p. 38), then it will also equal .25 gram of arsenic (As). Except for ores rich in arsenic, it will be better to work with a solution one half this strength. The standard as calculated from an experiment with pure silver should be checked by another using pure resublimed white arsenic, As2O3, which contains 75.75 % of the metal. The quantity of white arsenic taken, .1 or .2 gram, should contain about as much arsenic as will be present in the assays. It is converted into sodium arsenate by evaporating to a small bulk with nitric acid and neutralising with soda. The precipitation and titration of the silver arsenate should be exactly as in the assays.
The difficulty of the method is in the neutralising; which has to be very carefully done since silver arsenate is soluble in even faintly acid solutions; one drop of nitric acid in 100 c.c. of water is enough to produce an absolutely worthless result; and an excess of acid much less than this is still very prejudicial. The addition of a little sodium acetate to the solution after the final neutralising has a good effect.
Arsenic in Mispickel.—Weigh up .250 gram of the finely-powdered ore, and place in a Berlin crucible about 1-1/4 or 1-1/2 inch in diameter. Treat with 10 or 12 drops, one drop at a time, of strong nitric acid, warm very gently, but avoid much heating. Put on a thin layer of nitre, and rather more than half fill the crucible with a mixture of equal parts of soda and nitre. Heat quickly in the blow-pipe flame, and when the mass is fused and effervescing, withdraw and allow to cool. Boil out with water, filter and wash. Insert a piece of litmus paper and cautiously neutralise with nitric acid, using ammonia to neutralise any accidental excess of the acid. Add a gram or so of ammonium nitrate and silver nitrate in excess, neutralise again with ammonia and add two or three grams of sodium acetate. Filter off the precipitate, wash and titrate. In the fusion care should be taken to avoid much effervescence (an excess of the soda mitigates this) and the operation should be stopped as soon as the whole has entered into fusion.
There is, properly speaking, no colorimetric method, but the following, which is sometimes used, is based on similar principles.It is useful for the determination of small quantities of silver in substances which yield clear solutions with nitric acid.
Dissolve a weighed quantity of the substance in nitric acid, and dilute to a definite bulk. Divide into two equal parts. To one, add a drop or two of dilute hydrochloric acid, stir and filter. To the other, add a similar amount of dilute acid, and then to the filtered portion run in from a burette standard silver nitrate (1 c.c. = 0.5 milligram silver) until the solutions are equally turbid. Calculate in the usual way.
Gold occurs in nature chiefly as metal. It always contains more or less silver, and, in alluvial sands, &c., may be associated with platinum and iridium.
Gold is insoluble in hydrochloric or nitric acid, but is dissolved by aqua regia or by solutions of iodine, bromine, or chlorine. It is taken up by mercury, forming an amalgam, from which the mercury may be driven off by heat.
When gold occurs in particles of any size, it is readily detected by its appearance, but when finely disseminated through a large quantity of rock, it is separated and detected by the amalgamation assay—described below—or by a process of washing somewhat similar to vanning, or by the following test:—Powder and, if necessary, roast 50 to 100 grams of the ore, put on it three or four crystals of iodine and enough alcohol to cover it; allow to stand for half an hour; a piece of filter paper moistened with the liquid and burnt leaves an ash with a distinctly purple tint if any gold is present. It is better, however, to filter off the solution, evaporate, and ignite. Then, either take up with mercury, and ignite the amalgam so as to get a speck of the metallic gold; or treat with a few drops of aqua regia, and test the solution with stannous chloride: a purple coloration indicates gold.
AMALGAMATION ASSAY.—This does not attempt to give the total produce of gold, but rather the quantity which can be extracted on a large scale; therefore it should imitate as closely as possible the process adopted in the mine or district for extracting the metal.
Take 2 lbs of the ore in powder and roast; make into a stiff paste with hot water and rub up for an hour or so with a little mercury. Wash off the sand carefully, and collect the amalgam. Drive off the mercury by heat, and weigh the residual gold. It is best to cupel it with lead before weighing.
In an experiment on a lot of ore which contained 0.189 gram of gold, 0.179 gram was obtained by the above process, equal to about 94-1/2 per cent. recovered. With ores generally, the yield may be from 80 to 90 per cent. of the actual gold present.
The dry assay of gold ores resembles in its main particulars the dry assay for silver by the crucible method; and for much that is of importance in its discussion the student is referred to what is written under Silver on pp. 90-113.
Size of Assay Charges.—Gold ores rarely contain more than a few ounces, often only a few pennyweights of gold to the ton; consequently, the button of gold obtainable from such quantities of ore as may be conveniently worked by assaying methods is often so small as to require more than ordinary care in its manipulation. One milligram of gold forms a button of about the size of one of the full-stops on this page, and compared with a million similar particles of quartz (about four ounces), represents a produce of a quarter of an ounce to the ton: a proportion such as the assayer is frequently called on to determine. It is evident, therefore, that a charge of half an ounce or less of the ore, such as is usual with silver ores, would demand of the worker both skill and care in the handling of the minute quantity of gold to be obtained from it. Fortunately the work is simple and precise, so that in practised hands and with only a 5-gram charge the assay of a 5-dwt. ore is practicable; with so small a charge, however, the result is barely perceptible on a sensitive balance: the button of gold should be measured under a microscope. It follows, therefore, that larger charges of say 50, 100, or even 200 grams, have an advantage in that they lessen the strain on the worker's attention, and, except in the case of the poorest mineral, bring the button of gold within the scope of the balance. On the other hand, the inconvenience of the larger charges lies in the amount of fluxes and consequent size of the crucibles required to flux them.
Sampling.—A further consideration in favour of the larger charges is the matter of sampling. In preparing his ore, the student should ask himself what reasonable expectation he has that the portion he puts in the furnace will be of average richness. The larger charges are likely to be nearer than the smaller ones to the average of the parcel of ore from which they are taken. In explanation of this, let us suppose a largeheap of 5-dwt. ore, in sand of the coarseness of full-stops, and containing all its gold in particles of 1 milligram, as uniformly distributed as care and labour in the mixing can accomplish. Such a heap could not possibly occur in practice, but it will serve for purposes of illustration. Now, one ton of the sand, however taken, would contain appreciably the same quantity of gold as any other ton. For a ton would contain about 8000 particles of gold; and even if two separate tons differed by as much as 100 particles (which they are just likely to do), this would mean only a difference of 1 or 2 grains to the ton. On the other hand, two portions of 14 lbs., which should contain on the average 50 particles of gold, are likely enough to differ by 10 particles, and this, calculated on a ton, means a difference of 1 dwt. It is easy to see that something like this should be true; for on calculating the 14-lb. lot up to a ton, the deviation from the average, whatever it may be, is multiplied by 160; whereas, if the ton were made up by adding 14-lb. lot to 14-lb. lot, up to the full tale, then a large proportion of the errors (some being in excess and some in defect) would neutralise each other. An average which is practically true when dealing with thousands, and perhaps sufficiently exact with hundreds, would be merely misleading when applied to tens and units. Reasonable safety in sampling, then, is dependent largely on the number of particles of gold in the charge taken, and the risk of an abnormal result is less, the larger the charge taken.
By doubling the charge, however, we merely double the number of particles. Powdering finely is much more effective; for, since the weight of a particle varies as the cube of the diameter, halving the diameter of the particles increases their number eight-fold. If, now, we modify our illustration by assuming the particles to have only one-sixth the diameter of a full-stop (which would represent a powder of a fineness not unusual in ores prepared for assaying), we should multiply the number of particles by 200 (6 × 6 × 6 = 216). We should then reasonably expect a 14-lb. parcel of the powder to give as safe a sample as a ton of the sand would give; and portions of a size fit for crucible work, say 50 or 100 grams, would be as safe as 10 or 20-lb. samples of the coarser stuff. For example, 60 grams of such powder would contain, for a 5-dwt. ore, about 100 particles; and in the majority of cases the error due to sampling would be less than 10 or 12 grains to the ton, and would only occasionally exceed a pennyweight. With richer ores the actual deviation stated as so much to the ton of ore might be greater, but it would represent a smaller proportion, stated in percentage of thegold actually present, and would ultimately fall within the limits of unavoidable error.
It will be seen that the size of the quartz particles has no direct bearing on the argument; and, in fact, the coarseness of the quartz only interferes by preventing the uniform mixing of the sand and by binding together several particles of gold; in this last case, particles so united must, of course, count as one larger particle. Now, there are some natural ores in which the gold particles are all very small; with these fine powdering and mixing yields a product from which a sample may be safely taken. Then, again, in "tailings," before or after treatment with cyanide, we have a similar material, inasmuch as the coarser gold has been removed by previous amalgamation. With these, it is not unusual to take the portion for assay without any further powdering, since they are poor in gold, and have already been stamped and passed through a sieve of say thirty holes to the inch (linear).
But there are other ores, in lump showing no visible gold, which contain the gold in all possible degrees of fineness, from say prills of a milligram or so down to a most impalpable powder. The treatment of these cannot be so simple and straightforward. Suppose a parcel of 1000 grams (say 2 lbs.) of such ore in fine powder, containing on an average 1 particle of 1 milligram (the presence or absence of which makes a difference of .6 dwt. on the ton), 10 others of about .5 milligram (each representing .3 dwt.), and 100 others, which are too coarse to pass through an 80 sieve, and having an average weight of .1 milligram (each .06 dwt.), and that the rest of the gold, equivalent altogether to 2 ounces to the ton, is so finely divided that a charge of 50 grams may be taken without any considerable risk of its interfering with the sampling. Then in a 50-gram charge there would be one chance in twenty of getting the milligram particle, in which case the result would be 12.35 dwts. too high; on the other hand, if it were not present the result would on this account be .65 dwt. too low. Of the ten .5-milligram particles, it is as likely as not that one will be present, and its presence or absence would cause an error of 3.3 dwts., more or less. Of the 100 particles of .1 milligram, there would probably be from 3 to 7, instead of 5, the proper number; this would mean a variation of 2.6 dwts. from the true proportion. So that the probable result would range about 5 dwts. more or less than the 2-1/2 ozs., which is the true produce, and there are possibilities of astounding results. It is true that the majority of the results would be well within these limits, and now and again the heart of the student would be gladdened by a beautiful concordance induplicate assays; nevertheless, there can be no reasonable expectation of a good assay, and to work in this way, on a 50-gram charge, would be to court failure. The coarse gold must ruin the assay.
The difficulty may be met by concentrating the whole of the coarse gold in a small fraction of the ore, by sifting and making a separate assay of this fraction. A portion of the ore, of about 1000 grams, is ground to a very fine powder and passed through an 80 sieve, re-grinding when necessary, until only 20 or 30 grams is left of the coarser powder. This is mixed with fluxes and carried through as a separate assay. The sifted portion isthoroughly mixed, and a portion of it, say 30 or 50 grams, taken for assay. The weights of the two portions must be known, and care must be taken that nothing is lost in the powdering. The method of calculating the mean result from the two assays is shown on page 109. In this way of working there is no advantage in continuing the grinding until the coarser fraction is reduced to a gram or so—rather the contrary; and rubbing on until all the gold is sent through the sieve is to be distinctly avoided. The student must bear in mind that what he is aiming at is the exclusion of all coarse gold from the portion of ore of which he is going to take only a fraction.
The question of the smaller sampling of gold ores has been dwelt on at considerable length, as befits its importance, in order that the student may be impressed with a sense of its true meaning. Sampling is not a mystery, nor does the art lie in any subtle manner of division. It is, of course, absolutely necessary that the stuff to be sampled shall be well mixed, and the fractions taken, so that each part of the little heap shall contribute its share to the sample. Moreover, it must be remembered that tossing about is a poor sort of mixing, and that everything tending to separate the large from the small, the light from the heavy, or the soft from the hard (as happens in sifting), must be avoided, or, if unavoidable, must be remedied by subsequent mixing.
With a well-taken sample, we may rely on a great majority of our results falling within normal limits of error; but nothing can be more certain than that, in a moderately large experience we shall get, now and again, deviations much more considerable. These erratic assays can only be met by the method of working duplicates, which call attention to the fault by discordant results. Such faulty assays should be repeated in duplicate, so that we may rest the decision on three out of four determinations.
The likelihood of two very faulty assays being concordant isremote; but with very important work, as in selling parcels of ore, even this risk should be avoided, as concordance in these cases is demanded in the reports of two or more assayers. The following actual reports on a disputed assay will illustrate this: (a) 5 ozs. 1 dwt.; (b) 5 ozs. 10 dwts. 12 grains; (c) 5 ozs. 11 dwts.; (d) 5 ozs. 11 dwts. 12 grs. The mean result of several assays, unless there be some fault in the method, will be very fairly exact; and individual assays, with an uncertainty of 1 in 20, may, by repetition, have this reduced to 1 in 100 or less.
Assay Tons, etc.—Having decided on taking a larger or smaller portion, the exact quantity to be used will be either some round number of grams, such as 50 or 100, easily calculable into percentage; or it will be that known as the "Assay Ton" (see page 13) or some simple multiple or fraction of it, which is easily calculable into ounces. The reports, too, are at least as often made as ounces in the short ton of 2000 lbs., as on the more orthodox ton of 2240 lbs. Now the short ton is equal to 29,166.6 troy ounces; and the corresponding "assay ton" is got from it by replacing ounces by milligrams. The advantage of its use is that if one assay ton of ore has been taken, the number of milligrams of gold obtained is also the number of ounces of gold in a ton of the ore, and there is absolutely no calculation. Even if half an assay ton has been taken the only calculation needed is multiplying the milligrams by two. On the other hand with a charge of two assay tons the milligrams need halving. Where weights of this kind (i.e., assay tons) are not at hand they may be easily extemporised out of buttons of tin or some suitable metal, and it is better to do this than to array out the grams and its fractions at each weighing. The sets of "assay tons," however, are easily purchased. As stated on page 13, the assay ton for 2240 lbs. is 32.6667 grams; and for the short ton, 29.1667 grams. If, however, the round number of grams be used and the result brought by calculation to the produce on 100 grams, the conversion to ounces to the ton may be quickly effected by the help of the table on page 107. As this table only deals with the ton of 2240 lbs., it is supplemented here by a shortened one dealing only withthe produce of 100 gramsand stating the result inounces troy to the short ton of 2000 lbs.
Estimation of Small Quantities of Gold.—By the Balance.In estimating minute quantities of gold there are one or two points, of importance to an assayer only in this assay, where they will often allow one to avoid the working of inconveniently large charges. One of these is known as "weighing by the method of
TABLE FOR CALCULATING OUNCES TO THE SHORT TON FROM THE YIELD OF GOLD FROM 100 GRAMS OF ORE.