Fig. 19A SCRAPER
Fig. 19A SCRAPER
The yarn, having been printed and scraped, has now to be taken off the drum; a process known as “stripping.” The threads are looped together in hanks, and numbered with a ticket to show which thread each represents in the design. The drum is so constructed that a section of it can be drawn inwards upon a telescopic arm of the drum frame. The yarn is thus released from its tension round the drum face; and the strippers, inserting long sticks under the oilcloth, lift it and the yarn clear of the drum. One side of the frame which carries the drum shaft is made removable to enable the yarn to be taken away.
The long hanks are then ready for steaming. Theyare placed with as little handling as possible upon latticed frames filled with oat-husks. The frames are then run into an iron-walled steam-chest, which is securely closed, and into which steam is turned at high pressure. The effect of the steam pressure and heat is to fix the colours on the yarn. The operation takes about half an hour. Some makers prefer to put the hanks into net bags for steaming, or to lay them on network frames, without the bran. But the first method described is probably the best, as the bran tends to absorb the superfluous colour, and prevents it from dripping from one hank on to another.
After steaming, the hanks are thoroughly rinsed, preferably by a large rocking arm fitted with a hook, in cold running water. The yarn is then partly dried in a hydro-extractor and finished in a stove. Each hank is then wound on to large bobbins, which are numbered so that the setters know to which part of the design each belongs.
Fig. 20PRINTED THREADS SET FOR WINDING ON TO THE BEAM
Fig. 20PRINTED THREADS SET FOR WINDING ON TO THE BEAM
The next process is setting. The object of the operations up to this point has been to make a set of warp threads which contain the pattern of the carpet in an elongated form in such a way that, whenwoven in the loom, the loops as seen in the carpet will accurately reproduce the design. It is the business of the setters to arrange the threads alongside one another in proper order and dressing so that they form the pattern, and to wind them thus arranged on to the warp beam.
Fig. 21FIG. 20 AS WOVEN
Fig. 21FIG. 20 AS WOVEN
The warp beam is at one end of the setting frame; the bobbin-stand, which moves on pinion feet upon a rack, at the other.
Fig. 22STRUCTURE OF TAPESTRY CARPETW, Wires
Fig. 22STRUCTURE OF TAPESTRY CARPETW, Wires
The bobbins having been set in proper order on the vertical pegs in the bobbin frame, the ends from them are led between guide rails, through a sley, through two halves of a clamp, over the setting table, through another sley, and a secondclamp, on to the warp beam. In the first instance, the setters hold down the yarn in the clamp next to the warp beam. They then adjust and manipulate the threads over the setting table, which is marked with horizontal lines, in accordance with the pattern.
Fig. 23MEDIUM TAPESTRY CARPETA, Chain; B, Pile warp; C, Stuffer warp; E, Weft
Fig. 23MEDIUM TAPESTRY CARPETA, Chain; B, Pile warp; C, Stuffer warp; E, Weft
The other clamp is then screwed down, the first one unscrewed, and the yarn wound on to the beam, the bobbin-stand moving forward along its rack up to the setting table. This operation is continued until the whole of the yarn has been wound from the bobbins on to the beam, which is now ready to be put into the loom and woven.
Fig. 24TAPESTRY VELVET. 3-SHOT
Fig. 24TAPESTRY VELVET. 3-SHOT
The method of weaving is substantially the same as with Brussels; and except for the pile warp beam, which is generally placed high up at the back of the loom, and for the absence of a Jacquard, the mechanism of the loom is not dissimilar. There are three heald-frames: two for the two halves of the cotton chain, and one for the stuffer and the pile warp, the jute andworsted being threaded through two eyelets, one below the other. The Tapestry loom is run at rather a higher speed than the Brussels, the Moxon or switch principle of wire motion, which is generally adopted, tending to make this possible. A double stuffer, that is, two ends of jute, of 14 lb. or 16 lb. count, to each reed, is used for an average quality; and a treble stuffer where greater weight is required.
Fig. 25TAPESTRY VELVETA, Chain; B, Stuffer warp; C, Pile warp; D, Weft
Fig. 25TAPESTRY VELVETA, Chain; B, Stuffer warp; C, Pile warp; D, Weft
Tapestry velvet bears the same relation to the looped fabric as Wilton does to Brussels, the essential difference being the use of a knife-ended wire, instead of a round wire. The use of three weft shots per row of pile is not, however, the almost invariable rule in Tapestry velvet, that it is in Wilton.
Fig. 26TAPESTRY VELVET. 2 SHOTS IN THE GROUND
Fig. 26TAPESTRY VELVET. 2 SHOTS IN THE GROUND
A three-shot fabric is, of course, more expensive to make than a two-shot; and there is also the consideration that, unless the pile is pretty high, the double shot on the top will tend to make the surface grin. The method,therefore, of using a double shot in the ground is sometimes adopted. (Fig. 26.)
The Tapestry branch of the carpet trade has naturally passed through a development similar to that of other makes, in that it has found the demand passing from piece goods to sewn breadth squares, and from them to seamless carpets; and it has progressed accordingly. The greater part of the Tapestry trade at the present time is done in squares, and the enquiry for carpets 9 ft. and 12 ft. wide seems to be a growing one. This tendency throws additional burdens on the manufacturer. Square carpets involve more designing and more printing than piece goods; and the amount of preparation required is a very serious item. Before one complete carpet can be produced, preparations have to be made for from 200 to 300, or, in the case of medallions, double the number. That is one of the disadvantages of the manufacture; a further defect is inherent in the fabric. However accurately and carefully the processes of printing, scraping, setting, and weaving may be carried out, the transition from one colour to another cannot be made quite sudden and complete. The colour will appear to have run; and the shade which belongs to one wire will tend to trespass on to the next. This means that with Tapestry it is never quite possible to produce the clearly-defined pattern effect, which is produced in Brussels and Wilton, and which is naturally looked for in all fabrics of moderately fine pitch.
Apart from this, the Tapestry carpet has much to commend it. It can be produced and sold at a moderate price; it can be made seamless, and it has great potentialities of design; while, for those who like plenty of colour, the range of shades available is practically unlimited.
CHAPTER XINGRAIN
Thekind of carpet that is variously called Kidderminster, Scotch, or Ingrain, differs considerably from any of the carpets hitherto described. Perhaps essentially, and in regard to texture, it is most akin to hand-woven Tapestry, having a flat ribbed surface, without tufts like Axminster or loops like Brussels.
Fig. 27TWO-PLY IN WARP AND WEFT. SECTION THROUGH WARP
Fig. 27TWO-PLY IN WARP AND WEFT. SECTION THROUGH WARP
A & B, Warp threads of different coloursX & Y, Wefts of corresponding colours
A & B, Warp threads of different coloursX & Y, Wefts of corresponding colours
A & B, Warp threads of different colours
X & Y, Wefts of corresponding colours
The original type of this carpet was the Ingrain or “Two-ply Super.” It was made with a worsted warp traversed by a woollen weft, and was woven in pieces 1 yd. wide. The worsted warp was coloured generally to match the weft, for which two, three, or four shuttles were employed. The design and colour effect depended upon the working of the weft, though the incidental appearance on the surface of the warp threads, which were harmonious or neutral in shade, did not disturb the pattern. There were 1,088 warp ends for a full super warp to the 36 in. width of fabric, two to each reed, equal to 544, or a pitch of about 15 per inch; while the beat-up contained 14 pairs of weft to the inch, that is, 14 above and 14 below. This finenessof pitch and beat-up admitted of delicate and ambitious designing, and of clever and artistic effects in spite of the limitation of colours. The writer has seen an American Ingrain carpet, date about 1893, representing the landing of Columbus, which was admirably drawn and shaded, and at a little distance might easily have been mistaken for a hand-made Tapestry.
The Ingrain carpet was made in large quantities at one time in the 36 in. width in Scotland, the North of England, and in the United States, but is more or less obsolete at the present time, having given way before other types.
Developments have been in various directions, different manufacturers having pursued different improvements in looms or in textures; but the tendency of the development has been mainly in the direction of rather heavier fabrics and wider looms. There are at least as many as twenty different qualities in this branch of the carpet trade at the present time, varying from each other in more or less important particulars. It must suffice, however, to describe one or two of the fabrics, illustrating variations of the Ingrain principle, the original type of which has been indicated above.
Of recent years there has been a considerable demand for plain colours, and these can be made either in the twill or the plain weave. In these fabrics both warp and weft are dyed, with the object of obtaining a solid effect. For a twill, four gears are required; but the plain or “Oatmeal” surface can be obtained from two.
For two-colour effects, there are double warps, one of each colour, each warp working with the weft of the same shade. A two-ply carpet is thus formed in such a way that the design shows on each surface but with the colours reversed.
Alternatively, a two-colour effect can be producedfrom wefts of two shades only, working with a black or neutral chain, the pattern being obtained entirely from the appearance on the surface, above the chain, of the dyed weft.
Fig. 28TWO-PLY WARP AND WEFT; 4 COLOURS IN EACH
Fig. 28TWO-PLY WARP AND WEFT; 4 COLOURS IN EACH
Warps: A, Black; B, Red; C, White; D, OliveWefts: A, Black; B, Red; C, White; D, Olive
Warps: A, Black; B, Red; C, White; D, OliveWefts: A, Black; B, Red; C, White; D, Olive
Warps: A, Black; B, Red; C, White; D, Olive
Wefts: A, Black; B, Red; C, White; D, Olive
Where a more ambitious colour effect is desired, four warps, each of a different colour, can be employed instead of two pairs. These, combined in different ways with four wefts of various colours, obviously give scope for a great variety of shade and design.
Fig. 29THREE-PLY WARP AND TWO-PLY WEFT. SECTION THROUGH WARPA, Black stuffer warp; B, C, D, E, Coloured warps; W, X, Y, Z, Wefts of same colours as B, C, D, E
Fig. 29THREE-PLY WARP AND TWO-PLY WEFT. SECTION THROUGH WARPA, Black stuffer warp; B, C, D, E, Coloured warps; W, X, Y, Z, Wefts of same colours as B, C, D, E
The so-called Art Squares—not a very satisfactory name—are generally made with two coloured warps, one cotton chain, and one jute stuffer beam. The design is operated, as, of course, in many other kinds of loom, by a Jacquard mechanism. The blanks or perforationsin the pattern cards cause some of the chain threads to be lifted up while others are left down, the space between them forming the shed, through which the shuttle passes, carrying the weft. Where the chain ends only are lifted, the weft will show; where the stuffer is raised, it will cover the weft. There may be three or four shuttles, each carrying a different coloured weft, and one or other of the wefts will appear on the surface of the carpet all along the shot, while the remainder will remain hidden. Sometimes one shuttle carries a cotton weft.
In some weaves the black stuffer is occasionally brought to the surface so as to obtain an additional effect, or, alternatively, a two-colour chain warp is employed, without a stuffer.
Fig. 30THREE-PLY WARP AND WEFTA, B, C, D, E, F, Coloured warps; U, V, W, X, Y, Z, Coloured wefts
Fig. 30THREE-PLY WARP AND WEFTA, B, C, D, E, F, Coloured warps; U, V, W, X, Y, Z, Coloured wefts
A more complicated variety of weave can be made with three sets of warp threads, each of two colours, alternately, and six wefts correspondingly coloured. This produces a fabric of three textures, which are fastened to each other at the point of interchange. If, therefore, the design should involve a large area of one colour or effect, this area is apt to be loose and baggy, covering a pocket, which is not attached to the rest of the fabric. This defect, however, can beovercome by utilising one of the warps or wefts to act as a binding thread.
As has been intimated above, modern developments of Ingrain carpets have tended in the direction of wide seamless carpets, in which respect the fabric is on the same lines as other classes of carpeting. The bulk of the trade now lies in the wide carpets, and comparatively few breadth goods are woven. The modern Art Square loom is a fine piece of mechanism, inspiring admiration with its comparatively small Jacquard, its mass of cordage, and its ingenious co-ordinated motions.
Modern developments of fabrics have also been in the direction of heavier goods and coarser pitches. Most qualities now being made contain 1,088 warp ends to the yard, in stuffer and chain combined. The yarn now used is heavier, as it has been realised that a carpet needs weight, both for the sake of wearing qualities, and in order that it may lie well on the floor.
The preliminary and final processes in the manufacture of Ingrain carpets are substantially the same, as regards winding, beaming, finishing, etc., as for other fabrics; and these have been already described. Mention may be made, however, of a warping mill for preparing the warp beams for wide carpets. The yarns are wound from bobbins fixed in a frame, in some convenient multiple of the number of ends required, on to a large reel frame or warping mill, which revolves on either a vertical or horizontal axis. This frame has a diameter of about 12 ft., so as to enable a long length of warp to be wound upon it. When the required number of ends of the desired lengths have been wound, they are unwound from the reel on to a beam, which can be fitted into the beaming machine, and detached again, so as to go into the loom. The beaming machine is adjustable to take different widths of beam.
Compared with some carpet fabrics, Ingrain must take a modest place. The effects of design and colour of which it is capable are limited; and though, in theory, the combination of three or four wefts, with as many warps of similar or different colours, gives an almost indefinite potential number of colour combinations, yet in practice these have their limits. It will be generally conceded that Ingrain carpets are most effective in simple and severe designs, using few colours. Nor can it claim to be a luxurious carpet to tread upon. Even the heaviest Ingrain lacks the resiliency, which the looped pile gives to even a cheap Brussels or Tapestry. On the other hand, it can be very artistic within its limitations; and it has the merit of being made in wide seamless carpets, and of these carpets being clean in wear and easily handled.
CHAPTER XIDESIGN AND COLOUR
Carpetdesigning is a branch of Applied Art which makes exacting demands upon its adherents, requiring as it does technical knowledge to an exceptional extent. The average designer who ventures into this field, however high his artistic ability may be, is not likely to achieve a practical success, unless and until he has studied the particular capacities and limitations of carpet fabrics. For this reason, the public carpet designer is more or less of a specialist in his domain, which is rarely invaded unless by such exceptional craftsmen as the late Walter Crane or Voysey. Similarly, and because there are so many varieties of carpet fabrics, requiring special knowledge and treatment, all carpet manufacturers maintain private staffs of designers, whose business it is to produce new patterns for each season and quality in accordance with the commercial requirements. For the manufacturer has to be governed to a great extent by the tastes and inclinations of his customers, the carpet dealers, and cannot afford to be too enterprising in initiating novelties, while the carpet dealer, in his turn is, as a rule, rather a follower than a leader of the public taste. The commercial standard has, therefore, been to some extent a hampering influence upon the progress of carpet design towards perfection, but it is certainly less so than in the past. For it has been modified of recent years by a new tendency, which, however, is not one of unmixed advantage to the manufacturer.
This tendency may be expressed as the intervention of the consumer. Scarcity of materials during the war, and the consequent obligation of carpet dealers to accept what they can get from manufacturers has, temporarily at any rate, modified the influence of the individual buyer of carpets upon carpet design and colour; but previous to the war it had become a factor to be reckoned with. There were, and are, many householders possessed of definite ideas upon arrangement of design, combination of colour, and harmony of decoration; and these ideas often germinate in suggestions or demands conveyed through the dealer to the manufacturer for single carpets of special colouring or arrangement. Often these suggestions prove to be more original than effective; but often they lead to effects both artistic and saleable.
This critical and creative spirit on the part of the individual is not, therefore, to be despised by the technical expert. It encourages novelty, and tends towards the evolution of new ideas in design and colour, and a liberation from an excessive dominance of the commercial standard.
From whatever source, however, the carpet manufacturer obtains his ideas for a design, it is by his expert staff, or by a professional carpet designer, that the ideas must be reduced to a practical form. And the technical preparation of designs for carpets is as full of difficulty as it is of interest. As has been indicated, the various makes of carpet differ from each other in many respects, including that of pitch, or number of threads or rows per inch. They all, however, have this in common, that, anatomically so to speak, as regards design, they are reducible to squares of colour. For this reason, ruled or point paper is always employed in the preparation of the design, and preferably paper ruled so as to represent the full size of the woven fabric. Thedesigner, therefore, may not represent the curved outline of a leaf, for instance, with a bold sweep of his brush, but must paint it carefully, square by square, leaving actually an outline, which is more or less jagged according to the coarseness or fineness of the pitch. Here, at once we recognise a limitation which is apt to be irksome to the untrained designer of carpets. And what applies to form applies also to colour. There is no imperceptible graduation of shade to be achieved. Each particular square has to be of one colour and no more. Again, the designer must consider the number of colours he is allowed to employ, be they two or a hundred; and must know whether they can be used anywhere or only in restricted places in the pattern. Then there is the consideration of the repeat, with the mysteries of the straight match, reverse, drop and half drop; of the width of the fabric, body and border; and of the various adjustments of design required for carpets of different sizes, whether breadth goods, Chlidema squares, medallions, or seamless. Last, there is the real artistic imagination that is required; the art of seeing from one repeat how a complete carpet will look, of estimating the difference in appearance between the flat colour on the paper and the richness of the wool; of the variation in value of the same shade in collocation with this or with that. From the above it will be seen that the successful carpet designer has to be both craftsman and artist.
The finished coloured design passes into the hands of the colourist, who, whatever be the nature of the subsequent manufacturing process, will have the responsibility of selecting the coloured yarns to go into the fabric. These will normally, in the first instance, follow the main lines of the shades of the design paper. Then the travellers’ samples are made; and in somefabrics even, where pattern making is not practicable, whole carpets or sets of carpets are produced. Some idea can thus be obtained of the expenses to which carpet manufacturers are put in the preparation of new designs and colourings (which, in pre-war times, used to be done annually, and even more often) before a yard of carpet is sold to recoup them.
The carpet designer and colourist must have strict regard for the limitations of his medium, and in particular the limitations of pitch and of colour. He must know how to employ in the most effective manner, thirty shades or three, and what treatment is best for a floral design or an Oriental, in a fine or a coarse pitch.
Of course, the same laws of colour harmonies and contrasts hold good for the carpet colourist, as for the artist in any other branches of applied art; but the carpet artist has his own particular problems, such as those that have been indicated, and such as arise, for instance, from the fact that carpets have wool surfaces and lie on the floor, and therefore bear quite a different relation to the decoration of a room than curtains or ceilings.
Carpet colourings, apart from plains, may be analysed into self-colour effects, two-colour effects, and effects of three or more colours.
Self-colour or tone-on-tone effects adapt themselves more easily to a scheme of decoration than carpets containing contrasted colours. It seems to be a fact that the carpet is about the last thing to be thought of in a scheme of decoration. It need not be discussed whether it ought to be so or not. The walls, curtains, tiles, etc., are decided upon before the question of the colour of the carpet arises. In such a case, if a harmonious effect is to be ensured, there may be little choice left in the matter; and a self-coloured carpet may beeither the easiest way out of the difficulty, or an artistic necessity. Certainly it is easier to furnish to; and, if it does mean a certain want of ambition in the decorative scheme, it is simple and satisfying.
Self-coloured carpets are also eminently suitable for small rooms, especially bed-rooms, on the one hand, and for theatres and music halls on the other, perhaps because one colour is more restful than several.
The number of shades used varies from two to five, according to the simplicity or boldness of the design. More than five are certainly undesirable, as it becomes impossible to get steps of shades without approaching a white at the top and a black at the bottom; and, indeed, some of the most effective self-colours are made in three shades only.
Two-tone effects of contrasted colours are not greatly used. They are sometimes employed in small designs, with two colours only, or three (one and a contrasting pair), but more often in bold designs of the Empire, Adam, or Wedgwood style, with three or four shades of one colour, upon a ground, or working against a pair of shades, of another; but effective combinations on these lines are rare.
By far the largest proportion of carpets made are multi-coloured; and nearly every style and fabric is adaptable to treatment in this way.
It is impossible to deal properly with the question of many-coloured carpets except at great length; but, as a basis, it may be useful to remember that there are only three primary colours, and that in every multi-coloured carpet there should be represented some red, some yellow, and some blue. That is not saying that these should be primaries. The red may be a terra-cotta, the yellow a tan, the blue a slate. But if you have forty shades in a carpet they can all (except, of course,black and white) be scientifically analysed into reds, yellows, and blues, even if some of them are secondaries or tertiaries. That is to say, that, according to its collocation, a purple will be acting either as a blue or as a red, a green either as a yellow or as a blue, and so on. It follows, therefore, that in practice the carpet designer or colourist who has a large range of colours at his disposal will arrange them in sets: a tan with a cream, three blues, two reds and a ruby, and so on.
From this point of view, the manufacturer of Wilton is not so hopelessly outclassed by the maker of Axminster and Chenille. With his five or six colours, irrespective of planting, he can produce an effect which is satisfying, and artistically perfect; though he may have to use one shade, where two or three would give additional softness and richness.
Much, however, depends on the nature of the design; and it is obvious that if it is desired to represent, say, a flower in a naturalistic manner, the fabric that commands a large number of colours, combined with a reasonably fine pitch, will come off best.
A dictum of that eminent art-critic, Owen Jones, may perhaps be appropriately quoted at this point. In a lecture on Decorative Art he writes—
“Carpets should be darker in tone and more broken in line than any portion of a room, both because they present the largest mass of colour, and because they serve as a background to the furniture placed upon them. As a general rule, lighter carpets may be used in rooms thinly furnished than the contrary, as we should otherwise have too overpowering a mass of shade.”
All ornament, according to the source and principle of its design, may be classified as either geometric, naturalistic, or conventional. Ornament of the first class consists of apparently arbitrary arrangements ofcircles, squares, spirals, or intersecting lines, or repetitions of simple figures. It is the natural form of expression of primitive art, as employed by savages or found on prehistoric remains; but it has been developed in some style, as, for example, the Moorish, into elaborate and beautiful patterns. Naturalistic ornament is that which is closely based upon natural objects, especially flowers and leaves, which are coloured as closely as the limitations of the material permit. Conventional ornament, which may probably be regarded as the highest class, is based upon observation of nature; but the natural forms are not slavishly copied, but conventionalised, in the sense of being selected and simplified, and adapted to the decorative purpose in view.
This classification holds good of carpet design, as for other domains of applied art; and it may be interesting to trace the development of the fashion of carpet decoration with this classification in view.
The geometric style is characteristic of the youthful days of British carpets, and was at its zenith in Early Victorian times. Designs of this class, rather elaborate than simple in drawing, were associated with bright and strongly contrasted colours, while black grounds, at once the most effective and the most difficult of all ground shades, were greatly in vogue. It is interesting to note that of late we have returned to the use of black, for many years an outlaw colour; though it is employed now in a more artistic manner than it was sixty years ago.
With the later Victorian times is associated the development of the naturalistic style in carpets as in other decorative fabrics; flowers, singly or in bouquets, being depicted in bright colours as near to Nature as the technical limitations permitted. This style may perhaps be regarded as flourishing until graduallychecked or sobered by conventionalising influences, and notably that of William Morris, to whom, indeed, it is not too much to attribute a revolution in the decorative point of view. But this revolution was both slow and partial; and the naturalistic style, founded, as it is no doubt, upon a love of Nature innate in man, is too deeply rooted ever to lose its popularity completely.
It is still with us. And why not? Flowers, though not meant to be trodden under foot, are round about our feet; and they make a double appeal to the carpet designer of intrinsic beauty, and of fitness for ground decoration. A green ground carpet with pink roses, as near as may be to life, represents no doubt something of the aspiration of the dweller in town for the country; and who shall say that it is unworthy?
Owen Jones is again worth quoting in this connection, even if his strictures seem excessively severe. He says—
“I will say no more on the floral style, but to express a regret that, the more perfect the manufacturing process in carpets becomes, the more do they (the carpets) appear to lend themselves to evil. The modest Kidderminster carpet rarely goes wrong, because it cannot; it has to deal with but two colours, and consequently much mischief is beyond its reach. The Brussels carpet, which deals with five colours, is more mischievous. The Tapestry carpet, where the colours are still more numerous, are vicious in the extreme; whilst the recent invention of printed carpets, with no bounds to its ambition, has become positively criminal.”
But the supremacy of the naturalistic style long since passed away, and gave place towards the end of last century to the conventional, There was a very definite movement in this direction, arising perhaps in the first instance from the Morris influence, but carried forward notably byThe Studio, the Arts and Crafts Exhibition,and by such artists as C. F. A. Voysey, Walter Crane, G. C. Haité, Arthur Silver, and many others.
The conventional style is particularly suitable to carpets, in that it possesses great decorative possibilities, and continually reminds the occupant of a room of beautiful objects in Nature, without deliberately challenging, as in the naturalistic style, comparisons, which can only be disadvantageous. This style reached the summit of its popularity about the first years of the century and has since declined, though it is by no means extinct. Its decline may be regretted, if only for the reason that it is one of the very few styles of design in carpets which can claim to be distinctly British.
It left behind it a successor, however, which enjoyed a few years of public favour. This is the tapestry or verdure style, wherein flowers, fruit, and leaves are treated in a half-conventional manner, generally on a well-covered ground. This really stands half-way between the naturalistic and the conventional styles. It may be the joint offspring of the two, a more exuberant Morris type, or a more chastened floral chintz; while it seems not unlikely that it was introduced from Germany, where it was certainly very popular at one time.
Then we passed into an era of reproductions. Examples of masterpieces of decoration, and especially those of Oriental art, have always, and rightly, been studied by carpet designers, and frequently reproduced by carpet manufacturers in the past; but never to such an extent as during the years preceding the war. The carpet trade of that time was dominated by the cult of the antique Eastern carpet; and a very large proportion of the production of British carpets was upon Persian and Indian styles, while subsequently the Chinese came in for marked attention. From one pointof view, this was all to the good; for the birthplace of the carpet was the Orient, and old Eastern carpets are classics, just as the works of Homer, Vergil, Handel, or Velasquez are classics. Competition among manufacturers was keen; and close and beautiful reproductions of the best antique Oriental carpets were offered to the public, distinguished in design, soft in colouring, and lending themselves readily to harmonious schemes of decoration.
But from another aspect this era was less satisfactory. The masterpieces of Persia and Asia Minor, so eagerly sought out, were not studied as models, to be adapted to modern ideas and requirements, as inspirations, or bases for new effects. They were apt to be slavishly copied, line for line and shade for shade, as far as the limitations of the machine-made fabric permitted. A manufacturer would boast: “This is an exact reproduction of the famous carpet of so-and-so, made in the fourteenth century”; not: “This is a beautiful carpet. Persian in feeling.” This sort of thing did not make for progress, nor for originality and initiative in the design, but led to a certain monotony and arrested progress, though the beauty of the productions was incontestable.
The next stage in the development of carpet design was very interesting. A slight, but inevitable reaction set in against the dominance of close reproductions of Persian and other carpets of the Near East. Carpets in the characteristic decorative styles of other countries, and of other ages, were attempted. The Far East furnished the first departure from the Persian domination; and the rich stores of Chinese and Japanese ornament were drawn upon, with very satisfactory results. Then the carpet manufacturer and designer struck out more boldly, and invaded any land or periodwhose particular style of decoration could be converted to the artistic purposes of the industry. Louis XIV, Louis XVI, Rococo, Italian Renaissance, Empire, Adam, Georgian, Queen Anne, and other periods were laid under contribution; and it was no less a clear demand on the part of the dealer and the public (to whose share due credit must be given) than a point of honour with the manufacturer, that every design should be pure and true to its particular style. This involved knowledge and study, and tended to restore the designer and colourist to his proper position as a creative artist from that of a mere copyist, to which he had been in some danger of sinking.
The Futurist, Cubist, Vorticist movement, whatever its effect has been in the world of Fine Art, has had but little influence upon carpet design and colour. But perhaps this is yet to come.
There has been one more stage in the development of carpet design, which may be regarded as a part of, but slightly different from, the period-study stage. This may be called the Archaeological. The art of Greece and Rome, apart from the superb acanthus scroll, has left little that lent itself to carpet decoration; but older civilisations have been drawn upon; and the finely conventionalised ornament of Ancient Egypt, Chaldea, and Assyria, has been utilised in harmonious and dignified carpets. Nor is this tendency likely to be arrested, as long as fresh fields can be found that will repay exploration.
All this is extremely healthy and stimulating for the industry. It involves study and effort and originality; and it makes for real progress. The consumer of carpets has been growing more discriminating, just as he has been growing more eclectic. His taste is varied: he may buy a Hamadan design or a Celtic; but he willwant it pure in style, and well coloured. He is interested in a little archaeology; but he likes a sound design better than archaeology, and finds a good colouring more important still.
What developments the future holds in store it is impossible to say. It may be that we shall have a reaction from this, eclecticism, this cosmopolitanism of taste, to a more insular vogue; that we shall even evolve a Twentieth Century British style in carpets as characteristic as the Egyptian or the Renaissance.
Meanwhile, some indication has been given of the steps by which the carpet trade has reached the high and varied standard of excellence in design and colour which it enjoys to-day.
CHAPTER XIISTATISTICS
TheBritish carpet manufacturing trade cannot claim to compare in size with the larger industries of the country; but the figures which follow will give some measure of its extent. It should be premised that, owing to the disturbance of the industry caused by war conditions, it is necessary to go back to 1913 to obtain figures which can be regarded as approximately normal.
There are forty-five firms engaged in the manufacture of carpets, of whom eleven are located in Scotland, nine in the North of England, eighteen in Kidderminster and district, and seven in other parts of the country. Kidderminster is thus, both in the number of manufacturers, and in its productive capacity, the most important centre of the trade.
There are about 4,500 looms of various kinds and widths in the whole trade, of which number Brussels and Wilton looms, Chenille, and Tapestry each contribute about 25 per cent., Axminster 17½ per cent., and Ingrain, hand-tufted, and sundry looms the balance.
The total number of employees in the trade before the war was 36,000, of which rather more than one-quarter were male. During the war the total was reduced to about 50 per cent.
The average annual consumption of wool may be taken as about 8,000 tons; which, estimating a fleece as about 6lb. in weight, represents the wool produced yearly by 3,000,000 sheep.
The consumption of jute was from 15,000 to 20,000 tons; of cotton about 13,000 tons; of linen 8,000 to10,000 tons; and of coal about 100,000 tons per annum.
The export trade is an important branch, as will be seen from the following tables for 1913 and 1918, printed here by the courtesy of theKidderminster Shuttle—
(In the following details of Carpets, Rugs are included.)