Fig. 7.--Acetylene JetFig. 7.—Acetylene Jet.
Acetylene burners are generally of the 'Batswing' type, and are as a rule four in number, mounted in a row with a reflector behind, each burner being separately controlled by its own tap (Fig. 7). An acetylene flame is very smoky, and care must be taken that the burners are not turned too high. A nipple cleaner, consisting of a fine wire in a short handle, can usually be obtained from any dealer, and is very handy.
Acetylene gas can also be used for lantern illumination in quite another way, viz. by a blast from a blowpipe, in combination with either air or oxygen, on to a special 'Pastille' provided for the purpose, or an ordinary limelight jet can be used. These methods entail the use of acetyleneunder pressure, and are so analogous to limelight that I shall for convenience deal with them in the chapter devoted to that illuminant.
LIMELIGHT AND THE ACETYLENE BLAST
The illumination possible with this light is almost unlimited, and for really large halls it is, as remarked before, theonlysubstitute for the electric arc. It consists essentially of a blowpipe flame, composed of oxyhydrogen, oxyether, oxyspirit, oxy-acetylene, &c., or acetylene air blast, heating to incandescence a block of lime, or other refractory material, and the essential feature is that one at least of these gases must be underpressure. Thirty years ago this was usually achieved by storing the gas in rubber bags, and obtaining the requisite pressure by means of heavy weights; but except in a very few outlying districts this method has now been completely superseded by the use of compressed gas cylinders. The earlier editions of this work contained very full directions for manufacturing gas for storage in bags, but it is so exceptional now to find an operator who uses this method that it seems hardly necessary to devote much space to it, and the same may be said of automatic oxygen 'generators.' The present work will therefore deal chiefly with compressed gas cylinders.
Most elaborate precautions are now enforced by the Board of Trade to ensure the absolute safety of these, and any doubt existing from occasional accidents of years ago may be promptly dismissed. Humanly speaking, an accident nowadayscannothappen, except by such wilful negligence on the part of the maker or filler as would almost render the culprit subject to criminal proceedings.
Compressed gas cylinders are painted a distinctive colour, oxygen for example being black and coal gas or hydrogen red; the screw connections to the pumps, and all nozzleand regulator fittings, are made with a totally different screw and therefore cannot be interchanged; the cylinders themselves are bound by law to be reannealed and retested under hydraulic pressure at regular intervals; the steel itself has to be of a guaranteed quality; and, in fact, every possible risk is guarded against.
The most usual sizes of cylinders supplied for lantern exhibitions are those containing 6, 12, 20, or 40 cubic feet, and are usually sent out in wooden or hemp cases.
Fig. 8.--Oxygen Cylinder in hemp coverFig. 8.—Oxygen Cylinder in hemp cover.
Fig. 8 shows a 12-foot cylinder in its hemp case, the approximate size without case being 22 in. by 4 in. This size cylinder will supply an average limelight jet for just over two hours. The extra powerful jets as used for cinematograph work or for illuminating a very large screen take a good deal more, but for the usual apparatus as supplied for ordinary lantern purposes this is a pretty safe figure.
A 12-foot cylinder is therefore the favourite size for a lantern exhibition lasting from an hour to one and a half hours, as it leaves a fair margin for gas used in adjusting the instrument, &c., and a 20-foot cylinder will usually suffice fortwosuch exhibitions.
The price of gas per cubic foot varies with the size of the cylinder, being less for large cylinders than for small ones, and the cost of transit is also less in proportion—hence it is frequently an economy to hire a large cylinder and retain it for several exhibitions. On the other hand most suppliers charge a small rent if a cylinder is retained beyond a definitetime, so this is a question to be decided by each user on its own merits.
Alternatively, of course, cylinders can bepurchased, and the question of rent does not then come in; also gas is supplied a little cheaper in a customer's own cylinder than if sent on hire. If purchase is decided on it is frequently an economy to buytwo, or two of each gas, if coal gas cylinders are required as well.
Fig. 9.--Double Lever KeyFig. 9.—Double Lever Key.
The whole contents of the cylinders can then be used up without waste, as if a cylinder should become exhausted during the course of a lecture, it is only a matter of a minute or two to change over to the spare one, whereas the compressors are required by law to empty out every cylinder returned to them for refilling, and any remaining gas is thereby wasted.
It is extremely tantalising, to say the least of it, to find the pressure gauge indicating that there is, say, 8 feet of gas remaining in a cylinder, and to be compelled to waste this or else risk running short for the next exhibition, and duplicate cylinders are the only way of avoiding the loss.
The cylinders are filled to a pressure of 120 atmospheres, or 1800 lb. per square inch, and are closed by strong screw nozzles. The keys for opening or closing these are of three types, viz. the 'T' pattern, 'Spanner' pattern, and that known as the 'Double Lever' type. This latter is so made that in closing the valve it shuts up to half its length andopens out to double the leverage when being used toopenthe cylinder (Fig. 9). The idea is to avoid the possibility, which has been known to occur, of the cylinder valve being screwed down by a powerful wrist and defying the efforts of the despairing lanternist to open it.
Fig. 10.--Fine Adjustment ValveFig. 10.—Fine Adjustment Valve.
Cylinder nozzles are unfortunately not yet standardised, but those most frequently met with in this country are those adopted by the British Oxygen Company, both oxygen and coal gas cylinders being fitted with correspondinginternalscrews ⅞ inch diameter, those for oxygen beingright-handed, and those for coal gasleft-handed, and in each case terminated at the bottom by a hollow metal cone.
As such an internal screw cannot obviously be connected to a piece of rubber tubing, some type of screw connector must be employed, and this may take one of three forms: (1) A simple connecting nozzle, (2) a fine adjustment valve, or (3) a regulator. The first is seldom used in practice for lantern work, for the reason that the direct pressure of a full cylinder (120 atmospheres) cannot be checked or controlled by a tap on the jet, as the intervening rubber tubing would either burst or blow off, and must therefore be regulated at the cylinder nozzle itself, and gradually readjusted as the pressure diminishes.
To achieve this regulation with the ordinary cylinder key is difficult, though possible to a careful operator, but for a slight extra expense a combined nozzle andfine adjustment valve(Fig. 10) can be obtained, and regulation with this isinfinitely easier. The best plan of all, however, is to use an automatic regulator, which not only reduces the pressure so as to permit of the required adjustments being made at the jet-taps, but also maintains a practically steady supply as the cylinder empties, thereby obviating continual readjustments. Regulators are now so inexpensive that they have come into almost universal use, and are generally reckoned an indispensable part of a limelight lantern equipment. The form of regulator in most common use is that usually known as 'Beard's,' having been originally designed and patented by Messrs. R. Beard & Sons, though as the patent has now expired it is open to any firm to make the same article if they desire.
Fig. 11.--Construction of Beard's RegulatorFig. 11.—Construction of Beard's Regulator.
The construction of Beard's Regulator is shown in Fig. 11. The gas enters from below into a rubber bag, C, from which it can emerge through the nozzle.
Any accumulation of gas raises the bellows against the pressure of a spiral spring pressing it down, and this brings into action an arrangement of so-called 'Lazy Levers,' which in turn presses down a small conical valve and closes the supply from the cylinder, this valve re-opening immediately the pressure diminishes.
The outward form of this regulator is shown in Fig. 12,which incidentally also illustrates the usual form of connection to the cylinder, referred to later on.
In Beard's Regulator the pressure at which the gas can be delivered is determined by the strength of the spiral spring, and can only be altered by changing this spring.
Fig. 12.--Beard's RegulatorFig. 12.—Beard's Regulator.
In practice Beard's Regulators are supplied set to a low pressure for ordinary mixed or 'blow-through' jets and for a higher pressure (14-16 inches) for 'injector' jets. At this latter pressure the rubber tubing used must be fairly thick and strong and well tied on, and even so the taps of the jet should not be turned entirely off unless the gas at the cylinder is likewise turned off immediately afterwards. The British Oxygen Company make a regulator which can be set to any desired pressure, but it is not quite so delicate in its action as Beard's, and Messrs. Clarkson also make a pattern regulator which is widely used and well spoken of. The attachment of any of these fittings to the cylinder is a somewhat peculiar one, as will be seen on reference to Fig. 10 or Fig. 12. The regulator or nozzle ends at its lower extremity in a screw and cone, the latter being intended to make a gas-tight connection with the internal cone on the cylinder, and over this screws a loose wing piece with another outer screw, this latter fitting the thread in the cylinder.
In making the connection care must be taken that the wing piece is not screwed too far down the inner screw, or the cone will not reach down and make a tight fit on itsseating; in its correct position the wing piece when clamped down should leave a turn or two of its thread exposed, in order to ensure that the cone does bed properly.
Fig. 13.--Regulator and GaugeFig. 13.—Regulator and Gauge.
Care should be taken that the nozzle of the cylinder is free from dust before attaching any of these fittings: the best plan is first to blow into it, and finally wipe it round with the finger. Most professional operatorshammerthe wing piece home with a spanner or other convenient implement a barbarous method and really unnecessary if the cones are in good condition, but, nevertheless, almost always adopted in practice.
Pressure Gauges.—These are useful in determining the amount of gas remaining in a cylinder and are of a very usual type; they may either be screwed on to the cylinder before commencing to work and taken off again to screw on the regulator, or they can be supplied fitted to the regulator itself, in which case they can be observed during the course of the exhibition (Fig. 13). As the same gauge may be used for cylinders of different sizes (thoughneverfor those containingdifferent gases), they simply register in atmospheres, and knowing that a full cylinder shows a pressure of 120 atmospheres, the requisite calculation must be made to determine how many cubic feet are unused.
In the case of oxygen cylinders an approximate idea of the amount of gas remaining can be got byweighingit carefully when known to be either absolutely full or absolutely empty, and re-weighing it when information is required. Oxygen weighs approximately 1.4 oz. per cubic foot, and this is easily detected by an average scale. Coal gas is too light to be gauged in this way.
Gas-Bags and Generators.—It has already been remarked that there are two alternative methods of obtaining gas under pressure for limelight purposes, viz. gas-bags and generators (the latter for oxygen alone: there is no good hydrogen generator that I know of). In both these cases the oxygen is generated by heating a mixture of chlorate of potash and manganese black oxide. In the case of gas-bags the gas is prepared beforehand and passed through suitable purifiers into a rubber gas-bag. With a generator the oxygen is evolved during the exhibition itself; but this method has never come into very general use.
Coal gas or hydrogen is very seldom home generated; a gas-bag can, if necessary, be filled a few miles away and brought full to the place of exhibition, or filled on the spot if gas is laid on; or, failing this, acetylene or ether, or even methylated spirit may be utilised instead.
The bags in use are placed between double pressure boards (ifbothgases are required under pressure) and weights sufficiently heavy placed on the top (Fig. 14), or with a 'blow-through' jet only the oxygen need be stored in a bag and the coal gas used from the supply main.
Cylinders have, however, so universally superseded these appliances, that space is hardly warranted in fully describing them, especially as any operator wishing to adoptthe process can obtain full directions from any responsible dealer.
Limelight Jets.—These are of three general types, viz. the 'Blow-through,' the 'Mixed,' and the 'Injector.'
Of these the 'Blow-through' is now very little made, having been largely superseded by the 'Injector' pattern, but, as there are hundreds in common use in this country, they cannot yet be regarded as a thing of the past.
Fig. 14.--Gas-bagsFig. 14.—Gas-bags.
The exact design of this jet varies considerably, but all are alike in this, that a jet of coal gas is burned at the orifice of a more or less open nozzle, and a stream of oxygenblownthroughit on to a cylinder of lime which it thereby renders incandescent. Fig. 15 represents the various designs chiefly adopted for this jet, that markedAbeing perhaps the most usual, thoughCis also frequently met with.
In light-giving power there is not much to choose between the various types; probablyDon the whole is the best in this respect, but so much depends upon the exact position of the two nozzles, and thesmoothnessor otherwise of thatprovided for the oxygen blast, that exact comparisons are difficult.
Fig. 15.--Blow-through NozzlesFig. 15.—'Blow-through' Nozzles.
'Blow-through' jets are the weakest form of limelight as used at the present day, and may be taken roughly as some 50 per cent. better than acetylene, or in other words, sufficient to illuminate a 12-foot picture at a distance of some 40 to 50 feet; but their advantage is, or was, that they only required one gas (oxygen) under pressure, the coal gas supply being obtained from the ordinary house main.
Fig. 16.--Blow-through JetFig. 16.—'Blow-through' Jet.
This advantage is now shared by the more recently introduced 'Injector' jets, which give a far better light, and have therefore rendered the 'Blow-through' type nearly extinct.
The general construction of a 'Blow-through' jet is shown in Fig. 16, and it will be seen that a short vertical spindle isprovided to carry the lime cylinder, and that this can be rotated from the back by means of bevelled gear wheels, which at the same time screw the spindle up and down. A lime cylinder of the usual pattern being placed on this spindle can be rotated from time to time to expose a fresh surface, as that in use gradually becomes 'pitted' by the blast, while the screw provides sufficient vertical movement to ensure that a complete rotation does not bring round the same position again.
Some arrangement is also generally provided by which the distance between the lime spindle and the jet can be adjusted. The exact position of this does not matter within a reasonable margin, but limes vary in size, and 'Pastilles,' and other substitutes for limes, which will be referred to later, vary still more, at any rate as regards this adjustment. The average distance which gives the best result is usually about half an inch, and once set need not be altered with that particular jet unless a lime of different size is employed; minor variations due to limes being drilled slightly out of centre, &c., do not seriously matter.
There is no accepted rule for colouring jet-taps in accordance with the cylinders, and although jets are sometimes met with painted in this way,i.e.red for coal gas and black for oxygen, it is more usual to find coal gas tapsblackand oxygenbright, or sometimes both black or both bright. Care must therefore be taken that the right cylinder is connected to the right tap on the jet, but there should be no difficulty in telling which is which, and fortunately any mistake, even if it be made, is quite harmless.
The Mixed-Gas or Double-Pressure Jet.—This jet is fundamentally different from the 'blow-through' form, inasmuch as the two gases are combined in one mixing chamber before combustion, and burn in their correct proportions at one nipple.
It is usually stated that this jet necessitates both gases being under equal or approximately equal pressure, but thisis not literally accurate, and I have given many a lantern exhibition with one of these jets, using coal gas from the ordinary supply, and oxygen from a cylinder. To use a mixed jet in this way needs care, as a very slight excess of oxygen puts the light out with a 'pop' which, although not dangerous, is disconcerting, while the light obtained under these conditions is very little better than with a 'blow-through' jet, and far inferior to the 'Injector' jets to be described next.
Fig. 17.--Mixed JetFig. 17.—Mixed Jet.
Fig. 18.--Mixed Jet, Gwyer patternFig. 18.—Mixed Jet, Gwyer pattern.
The mixed-gas jet is intended then to be used with both gases under pressure, and is theonlyjet to be seriouslyconsidered in cases where a really powerful light is required. The power of this jet is indeed almost unlimited, and those made with large bores, such for example as used for cinematograph work, provide a light amounting often to some two or three thousand candles, and consume an enormous amount of gas; but the ordinary pattern, with a nipple of one-twentieth to one-sixteenth of an inch bore, and using some 5 feet of each gas per hour, or perhaps slightly more for the coal gas, will suffice for all ordinary work.
Fig. 19.--Mixing Chamber of JetFig. 19.—Mixing Chamber of Jet.
The mixed-gas jet, like the 'blow-through,' is made in many forms, but these may be roughly divided into two main types, viz. those with small mixing chambers immediately below the nipple (Fig. 17), and those with larger chambers in the horizontal part of the jet as in the 'Gwyer' pattern (Fig. 18).
The construction of the mixing chamber itself varies also, but that advocated by my father, the original author of this work, is generally followed, the chamber being packed with alternate discs pierced as in Fig. 19, which ensures a thorough mixture of the gases. A layer or two of gauze is often introduced as well by way of further improvement. The distance between the lime and nipple is much less than with the 'blow-through' jet, and the adjustment has to be more exactly made. About ⅛ inch is approximately correct for a jet of moderate power, and rather more for a bigger bore; also care must be taken to turn the lime frequently, as the latter 'pits' pretty quickly with these jets, and if it is neglected the jet may spurt back out of the hole, which is gradually formed, and crack the condenser.
There is still an erroneous opinion extant that these jets are dangerous, and if the operator is working with the now obsolete gas-bags it is certainly a fact that an accident in careless hands ispossible; but with cylinders there is, so far as I know, no possibility even of an accident under ordinary conditions.
It is true that if too much oxygen is turned on the jet may suddenly go out with a loud snap or pop, and this is in reality a miniature explosion in the mixing chamber; but it can in any case hardly be serious enough to matter, though I have found after such a snap that the gauze packing, inside the chamber above referred to, has been pierced right through, and, when first lit afterwards, the jet has for a few minutes burnt with a characteristic green flame, denoting the presence in the gas of fine copper or brass particles.
To obtain a good light with these jets, and in fact withalljets, great care must be taken that the nipple is absolutely smooth, otherwise the flame is bound to hiss. The simplest plan is to slightly roughen a suitable sized needle with emery paper and to burnish the inside of the nipple from time to time with this. Especially if there has been one of the 'snaps' referred to is it desirable to see that the inside of the nipple is thoroughly smooth and polished.
Manipulation of the Mixed-Gas Jet.—On this point there is not much to be said. A good hard stone lime must be used—'soft' limes are useless for this jet—and the coal gas flame should be lit first, and the lime thoroughly heated with this before the oxygen is slowly turned on. As the oxygen increases the flame will gradually disappear and the light increase, until it is at a maximum for that particular amount of coal gas. This latter can then be turned on a little more, and more oxygen passed to balance it until the jet begins to 'roar,' when we are getting the maximum light for that particular sized nipple. When the two gases are, however, in the proper proportion to give the best light, there will always be a slight excess of coal gas flame visible playing about the lime.
The Injector Jet.—This is essentially a mixed jet, and in outward appearance differs but little from one of the ordinary type (Fig. 20), but is so constructed that the pressure of oxygen 'sucks' coal gas into the mixing chamber, and so obviates all necessity for the latter being under pressure.
With this jet there is little or no danger of the jet 'snapping' out through a surplus of oxygen, as the greater the flow of this gas, the greater the suction on the coal gas side.
The light is not quite equal to a good mixed jet, but very nearly so, and therefore this jet is deservedly gaining in favour every day.
Fig. 20.--Injector JetFig. 20.—'Injector' Jet.
One point must be noted: the oxygen itself must be under greater pressure than with the ordinary mixed jet if the best light is to be obtained, and therefore a special regulator must be used, or one of ordinary type modified (which can easily be done by the maker), and rubber connections must be securely tied both on to jet and regulator, as the pressure required to work this jet to advantage, while not enough to burst a rubber tube, is enough to blow it off an easy fitting connection.
The Oxyether Light.—This is practically similar to the oxyhydrogen, except that ether vapour is used in place of the hydrogen or coal gas. The method adopted consists essentially of passing a stream of oxygen through a vessel packed with some porous material (such as cotton wool or cotton gauze) which is saturated with ether. The oxygenbecomes saturated with ether vapour, and the mixture is then used in place of the coal gas supply in a double-pressure jet, an additional supply of free oxygen being still required through the ordinary oxygen tap.
The arrangement is cheap, as it dispenses with the necessity for a coal gas cylinder, and effective, as the light is little, if at all inferior to the oxyhydrogen, but differs from the latter in this, that with careless handling an accident ispossible.
In competent hands there is no danger, and I have used ether saturators myself scores of times without one single contretemps; but it shouldnotbe entrusted to any chance amateur.
The use of the ether light has a curious history. In the earlier days before the proper construction of ether saturators was understood, and gas-bags were still in vogue, it was largely condemned on the score of danger. Modern improvements in apparatus rendered it perfectly safe against anything but gross carelessness or bungling, and the London County Council and other similar bodies immediately supplied it broadcast to elementary schools (in disregard of warnings offered by myself and others), where it was often entrusted to incompetent operators or even senior boys. So far as I know no serious accident ever resulted, a pretty conclusive proof that the light is really safe, but in time the London County Council realised that the universal adoption of this illuminant was not advisable, and I believenowprohibit it altogether in halls licensed by them for entertainments.
In time, no doubt, they will learn to adopt a sane policy between the two extremes, but at present the official attitude in many localities has placed ether saturators out of the running, and before purchasing one the would-be operator should ascertain that he will be allowed to use it.
Ether saturators as made at the present day may be divided into two principal patterns, viz. those in which saturator and jet are combined in one piece of apparatuswhich fits bodily into the lantern, and saturators which are used outside and connected by means of tubing to any ordinary oxyhydrogen double-pressure jet.
Both forms have their advantages and disadvantages; the first pattern tends to become too warm from its position in the lantern and generates ether vapour too quickly, while the second has the fault of becoming too cold (owing to evaporation of the ether) and therefore not vaporising quicklyenough.
Fig. 21.--Gridiron SaturatorFig. 21.—'Gridiron' Saturator.
Writing at the present date, when manufacturers are slowly beginning to resume their normal occupations after the stress of war work, it is impossible to say exactly what models will or will not be made, but I will mention one typical example of each pattern as made in pre-war days.
The first of these is the 'Gridiron' (Fig. 21), adopted largely by the London County Council in the days I have referred to, and certainly one of the best designed saturators ever put on the market.
In the 'Gridiron' saturator there are three taps: two at therear and one in front, between the saturator and the mixing chamber. Between the rear taps is the inlet for the oxygen, which divides into two channels, that on the left passing upwards through theUtube shown in the illustration (the corresponding tube on the right is merely a dummy), and thence through the saturator and out through the horizontal tube and tap into the mixing chamber, whence the saturated stream of oxygen finally passes to the nipple, and the combination burns with a whitish flame closely resembling that produced by coal gas.
Fig. 22.--Pendant SaturatorFig. 22.—'Pendant' Saturator.
The other channel for the oxygen is to the right, down the vertical tube shown there (the lower vertical tube on the left is also a dummy), underneath the saturator, and finally coming up into the mixing chamber from below, transforming the white flame into an intensely hot blowpipe exactly as it does with a coal gas jet. The front tap controls the supply of saturated ether to the mixing chamber, and whereas at first a good stream of oxygen is needed to pick up enough ether, by degrees as the instrument warms in the lantern, the oxygen passing through the saturator can be cut off entirely, and even then the front tap must be gradually closed down to prevent the hot ether coming off too fast.
There is a disagreeable feeling of 'sitting on the safety-valve' in doing this, but in reality the pressure is never likely to become great enough to cause danger.
Of saturators for use outside the lantern the best-known is probably the 'Pendant' (Fig. 22). With this instrument the oxygen supply is connected to the inlet markedA;Bgoesdirect to the oxygen tap of any ordinary mixed-gas jet; whileC, from whence issues the saturated stream, is connected to the coal gas tap of the jet. Whichever pattern is used, the essential thing is to keep a good supply of oxygen well saturated. If the lime becomes incandescent without any free oxygen, or it is found that this requires gradually turning off, it indicates that the saturation is becoming defective, and to continue is to risk the jet snapping out. In the case of an outside saturator such as the 'Pendant,' this may even blow off the connecting tubes with a loud report, though no worse accident is likely to happen, and for this reason an outside saturator should be placedas closeto the jet as possible, so that the rubber tube may be kept short, and incidentally this keeps the saturator warm and accelerates vaporisation.
As ether vapour usually contains a certain amount of moisture which does not vaporise to any great extent, this gradually accumulates and the capacity of the instrument becomes reduced. It is therefore usually necessary to return a saturator to the makers every now and again for repacking.
The only real danger with a modern saturator is not in using but infilling. This should be done if possible in the open air, and at any rate never near a light. Ordinary sulphuric ether of specific gravity 720-730 is usually considered the best, and a quarter of a pint will keep an ordinary small-bore jet going for nearly two hours.
More precise directions are usually sent out by the makers, and as the various patterns of saturator in use are pretty numerous, it would be useless here to attempt more detailed instructions for working.
Oxy-Acetylene Jets.—Any good mixed gas jet may be used with acetylene instead of coal gas, provided that it is under pressure more or less corresponding to that from an oxygen cylinder, and at the present day there is no difficulty in obtaining this, in civilised countries at all events, bymeans of compressed or, to speak more correctly, 'dissolved' acetylene cylinders, referred to later on.
With an 'Injector' jet there is no need for the acetylene gas to be under pressure at all, and a simple generator such as described on page12will answer perfectly, though in practice very seldom used. With such a generator the pressure is so low that in many cases the jet will not even burn untilsomeoxygen is turned on; but this introduces no real difficulty, as with a good 'Injector' a snap is practically impossible, provided the generator is large enough to evolve sufficient acetylene. It is far better in every way, however, to use the acetylene from a cylinder, just as with coal gas. Only in this case the cylinder is completely filled with a porous material, and this again filled with liquid acetone or other suitable fluid, in which the acetylene is dissolved as rapidly as it is pumped into the cylinder.
To compress acetylene in the ordinary way is neither safe nor practicable; but these 'dissolved' cylinders are now used extensively for both oxy-acetylene welding and motor car lighting, and may be entirely relied upon.
The D.A. (Dissolved Acetylene) Company were the pioneers in this country of the industry, and their methods of business are peculiar and ingenious. The user is requested in the first place to purchase a cylinder, and he then becomes the owner ofacylinder, but not of oneparticularcylinder. A list is supplied to him of various depots in the country where the Company's cylinders are stored, and when empty he can, on payment of a fixed sum, exchange his empty cylinder for a full one, which then becomeshiscylinderpro tem.
This saves the delay and expense of returning a cylinder to London, and incidentally clears the customer of any question of deterioration, this being obviously covered by degrees with each individual exchange. The system was first introduced in connection with the lighting of cars and only applies to the standard size for this purpose, viz. 20 cubic feet capacity,but as this is, on the whole, the most convenient size for lantern work also, the limitation is not a disadvantage. The arrangement is also in vogue to a less extent with cylinders of 6 feet capacity (a size sometimes used for motorcycles), but the depots of exchange are at present far fewer for this size.
The oxy-acetylene blast is muchhotterthan the ordinary oxyhydrogen, and therefore produces a more intense light. I have therefore used it with success on occasions when even the ordinary limelight would fail, and the choice has lain between an oxyhydrogen jet of enormous bore (and, of course, corresponding consumption of gas), and the oxy-acetylene.
For this very reason great care must be taken only to use the hardest limes, and even then to use the lime-turning movement frequently, or the lime will pit or crack and a broken condenser follow.
The Fallot Acetylene Light.—This light consists of a jet of acetylene under pressure, without oxygen, but producing its ownair blastfrom the atmosphere by suction, much as the 'Injector' jet does, but the reverse way round.
The light is better than with an ordinary acetylene jet, though not quite so good as with a 'blow-through' jet; but as it only requires a cylinder of dissolved acetylene, or even a 'Pressure' generator, it is fast coming into favour.
The peculiarity of the Fallot apparatus is that, instead of providing a direct beam of light in the direction of the screen, it projects the beambackwardson to a concave mirror, and it is the reflected light from this that is used (Fig. 23).
Instead of a lime is used a spherical 'Pastille' of peculiar composition, and before use each pastille must be burnt off exactly like an incandescent gas mantle, after which it is extremely fragile and difficult to handle.
To use this illuminant one lens of the condenser must be removed, the curvature of the mirror taking its place, and it will be seen at once that the pastille itself will get in its ownlight and throw a shadow, which actually happens, but it is hardly perceptible unless specially looked for.
Fig. 23.--Fallot Air BlastFig. 23.—Fallot Air Blast.
A complete Fallot Air Blast Outfit, with cylinder, fine adjustment valve, pressure gauge and burner, with two spare pastilles, is shown in Fig. 24, but if preferred a regulator, such as previously described for oxygen, can be used instead of the fine adjustment valve.
Fig. 24.--Fallot Air Blast, and CylinderFig. 24.—Fallot Air Blast, and Cylinder.
Fallot Oxy-Acetylene Blast.—This is similar to the foregoing, utilising oxygen from a cylinder instead of air, and the light is equal to a powerful limelight, and may be considered as an efficient substitute, though forlong rangework the shadow before alluded to becomes more noticeable (for optical reasons which need not be here discussed). The Fallot Company also make a special 'Pressure Generator' which can be used instead of a D.A. Cylinder; but my experience of this so far is that, although perfectly safe, the blast from it is a little unsteady as compared with a cylinder.
Limes and Accessories.—Limes for Optical Lantern work are usually supplied in the form of cylinders, the 'ordinary' size being ⅞ inch in diameter and about 1½ inches long, with a hole drilled longitudinally to take the lime pin. Extra large limes up to 2 inches in diameter are supplied for more powerful jets.
So-called 'soft' limes used to be recommended for 'blow-through' jets as giving a better light than 'hard' limes, but the advantage, if any, is very little, and these limes are now very seldom heard of, possibly because 'blow-through' jets themselves are becoming less and less used, and 'soft' limes will not stand the heat of a mixed or 'Injector' jet for long.
'Hard' limes are turned out of the hardest stone lime, and must be kept in sealed tins until used, as they rapidly disintegrate when exposed to the air. There are one or two quarries known to provide the best lime for lantern purposes, and the various good brands on the market practically have the same origin as regards raw material, though called by different trade names; and the 'Hardazion' (hard as iron) limes, placed on the market some years ago by a well-known wholesale firm, to be countered shortly after by the 'Hardastil' (harder still) brand, are, I take it, legitimate though amusing instances of phonetic advertisement.
Even the best of limes is liable to crack under the heatof a powerful jet, and so a pair of lime-tongs should always be provided, and there is nothing better than the simple form shown in Fig. 25, and which is, or should be, sold by all dealers.
Fig. 25.--Lime-tongsFig. 25.—Lime-tongs.
Substitutes for Limes.—A good substitute for lime, that will give the same light, stand heat equally as well, andnotdeteriorate if exposed to the atmosphere, has long been sought for, and some of the more recently discovered refractory materials are more or less satisfactory. 'Mabor' limes, for example, belong to this class, and so do some of the 'pastilles,' which before the war came chiefly from France and to a less extent from Germany.
THE ELECTRIC LIGHT
The electric current providesthelight for an optical lantern, though it may take various forms, such as the incandescent glow-lamp in some shape or other, the comparatively new Ediswan 'Pointolite' lamp, the enclosed arc, and the open arc. This little book is not a treatise on electricity, but a few elementary notes may not be out of place, and may be of assistance to the non-technical lanternist.
The first point then to be considered in adopting the electric light for the purpose of lantern projection is the character of the supply, and the information required may be summed up thus: (1)E.M.F.,voltage, ortension(these three expressions having exactly the same meaning); (2)ampèrageor amount of current available; (3) whether current is (a)continuous,constant, ordirect(again three words meaningthe same thing), or (b)alternating. The E.M.F. or tension corresponds topressure, to use the mechanical analogy of a water pipe, and theampèrageto volume, and the voltage of the supply currents in this country are usually between 100 and 250 volts. Private lighting sets are frequently as low as 50, and current derived from accumulators may be anything from a few volts and upwards.Powercurrents, such as commonly employed for tramways, &c., are usually about 500 volts, but the use of these currents for lighting purposes, though practicable, is not to be advocated.
Ampères and volts are convertible terms in a sense; that is to say, a current of 10 ampères at 100 volts requires the same horse-power to generate it as one of 5 ampères at 200 volts, or 20 ampères at 50 volts, but they are by no means convertible as regards theirefficientuse for our purpose. The ampères used multiplied by the number of volts give the total power consumed inwatts, and 1000 watts used for one hour represent 1unitas charged for on our dreaded lighting bills. The current available from a public supply may be said to be unlimited so far as our purpose is concerned, and the amount actually used depends only on the total electrical resistance of our circuit, and this is measured inohms, the three factors, viz. volts, ampères, and resistance, being connected by the well-known and simple equation C = E / R, C representing the current in ampères, E the tension or E.M.F. (electro-motive force) in volts, and R the resistance in ohms. The total current wecanuse, however, is limited by the size of the cable laid on in the building, and this is automatically safeguarded (or should be) by thefuses, which consist, as is generally known, of thin wires or strips of tin or lead fixed on a fuse board in an easily accessible place, and which melt directly the current exceeds a safe amount in ampères. Whatever method of lighting we use therefore,enoughresistance must always be kept in the circuit to ensurethat no more current can pass than has been provided for, and in the case of an arc lamp this usually means aresistanceor rheostat being retained in the circuit in addition to the arc itself, through which the current is passed and absolutely wasted, though fortunately the waste in money is negligible, and for reasons to be discussed later such a resistance is necessary with an optical lantern arc lamp in any case.
In the case of a glow-lamp, the entire resistance is provided by the filament of the lamp itself, and that is why an ordinary metal or carbon filament lamp, for say 200 volts, has to be manufactured with an extremely long and slender, and therefore fragile, filament, while with an ordinary pocket-torch, which is usually supplied with current from a dry battery of some 3 or 4 volts only, the filament can be short and thick.
Speaking generally, glow-lamps on a low voltage current can be made more efficient than on a high one, and are also longer lived for very obvious reasons; but, on the other hand, the transmission of current over long distances is cheaper the higher the tension, as for a given number of watts the ampèrage is less, and therefore smaller cables can be employed. On the whole, then, currents of 200 to 250 volts have during recent years become more common than 100, in spite of greater difficulties in making the lamps; but occasionally one finds a hall where two or more lamps are wired inseries, two 100-volt lamps for example being wired together in series on a 200-volt circuit. If we are using current for our lantern from an ordinary lamp socket, this is a possibility that must be borne in mind.
The same considerations, viz. the economy of transmitting power at high tension and ofusingit at a lower one, have been mainly responsible for the rapidly increasing number of alternating current circuits now met with, especially in sparsely populated districts. An alternating current main is one in which the current reverses its direction, usually in this country 50, but sometimes 60, 80, 90, or even 100 timesper second (there being unfortunately in Great Britain no standard 'Periodicity' or number of cycles per second), and for technical reasons which need not be entered upon here, with these alternating currents the tension and ampèrage can be mutually converted by means oftransformers, so that current can be transmitted at so high a tension, for instance, as 10,000 volts, and used at a voltage of 50 or 100 or whatever is required, the ampèrage available being increased in inverse ratio as the tension is decreased. The same ready power of transformation unfortunately does not apply to the continuous current, or alternating currents would probably never have been heard of, but as it is they are very common. For glow-lamps it is immaterial which current is available, but for arc lamps the continuous is much to be preferred, though both can be utilised.
With these initial remarks, I will now take in order of illumination the various methods of utilising the electric current for optical lantern work.
The Electric Glow-Lamp.—The ordinary metal filament lamp is not very suitable for lantern work, the light not being sufficiently concentrated, but from what has already been said, it will be evident that this method of lighting is more suitable where currents of low voltage are available.
An extremely good and intense light can be obtained from a comparatively small battery of accumulators, which can easily be carried in the hand, and a short and thick metal filament lamp, similar to those supplied with a powerful electric torch; and this arrangement is actually used to some extent by travelling lecturers, but the mess and trouble of keeping the accumulators in order have prevented the method being generally adopted.
Whenalternatingcurrent is available such a lamp will work well with a transformer to step down the voltage to the required degree, and the arrangement is simple, cheap, and efficient, and produces a light at least equal to that fromacetylene. In comparatively small halls, where the current is alternating, this is undoubtedly the best method of working, as it is simpler than the arc and amply brilliant enough for all practical purposes.
With the continuous current the problem is not so simple, as transformation of voltage is not an easy matter, and a glow-lamp on; say, a 200-volt circuit involves a long and fragile filament, which it is difficult to arrange in a small space.
Many years ago the Ediswan Company produced a 'Focus' lamp for the purpose, with the filament arranged in the form of a square grid, and this lamp gave a light of about 100 candles, and was fairly successful for a small room. More recently the Osram Company introduced a similar lamp with a metal filament arranged somewhat in the form of a cone, and this lamp also sufficed for a small class-room. It was, I believe, made in Germany and was practically unobtainable during the war. I understand the Osram Company are at present arranging to manufacture it in this country, but up to the time of writing it has not made its appearance.
None of these lamps worked direct on a public lighting circuit can be regarded as really satisfactory, as it has been found impossible so far to get aconcentratedlight; the 100-volt lamps have, of course, been superior to those made for 200 or 250, but they are all for lantern purposes far behind low voltage lamps, which are really good when a suitable current can be obtained.
The Pointolite Lamp.—This lamp produced by the Ediswan Company is in reality a miniature arc with tungsten electrodes in a highly exhausted vacuum bulb. To attempt a technical description would be beyond the scope of this book; it will suffice to say that the action depends upon the same principle as the various wireless vacuum valves or the Coolidge X-ray tube.
This lamp requires a peculiar starting device which is supplied with it, and gives a good, intense, and concentratedlight, not equal to the ordinary arc or to limelight, but comparing well with any other form of illuminant. It can only be used with the continuous current.
The Nernst Lamp.—This lamp at the present moment is practically non-existent in this country, having been made exclusively in Germany. Also as recent improvements in metal filament lamps have rendered it almost obsolete for ordinary lighting purposes, it is, I think, very doubtful whether it is still manufactured even in that country, and hence I do not propose to waste space in an extensive description.
It will suffice to say that the lamp consists of one or more straight rods or filaments of a refractory material, which are semi-conducting to the electric current when hot, but non-conducting when cold. To commence with the filament must be heated, and in the lamps as supplied for lantern work this is usually done by means of a spirit lamp, which can be removed immediately the current begins to pass, as the filament is thereafter maintained at a white heat automatically.
A three-filament Nernst lamp gives as much as 1000 candles, but it is extremely hot, and the light rather diffuse. The filaments are also very fragile, so on the whole the lamp was never very much in favour; but on the other hand it consumed very little current, and could be worked from any ordinary house lighting main, points which led to its adoption in certain cases.
The Electric Arc.—We now come tothelight for optical lantern work, the brightest, the most concentrated, the cheapest, the easiest to work, in fact, the illuminant which combines all the virtues and but few drawbacks, but of course requires one indispensable condition, viz. electric current laid on. This current may be of any voltage from 70-250, or even higher; it may be continuous or alternating, though the former is to be preferred; and it requires a cable forat least5 ampères, and for a large hall 10 or 12 ampères.
The simplest form of arc lamp for lantern purposes is thehand-fed type as illustrated in Fig. 26. The essential feature is the pair of carbon rods, the remainder of the apparatus consisting of mechanical adjustments to 'feed' these as they burn away, and to accurately maintain them in their proper positions and in the optical centre of the lantern. Just because the electric arc provides so small and concentrated a light, it is of extreme importance that the centring should be exact; and hence mechanical movements are usually provided for this which are unnecessary with other illuminants.