Work of Timber Worms in OakFig. 25. Work of Timber Worms in Oak.a, work of oak timber worm,Eupsalis minuta;b, barked surface;c, bark;d, sapwood timber worm,Hylocoetus lugubris, and work;e, sapwood.
Fig. 25. Work of Timber Worms in Oak.a, work of oak timber worm,Eupsalis minuta;b, barked surface;c, bark;d, sapwood timber worm,Hylocoetus lugubris, and work;e, sapwood.
The character of the work done by this class is shown inFig. 25. The injury consists of pinhole defects in the sapwood and heartwood of felled trees, sawlogs and like material which have been left in the woods or in piles in the open for several months during the warmer seasons. Staveand shingle bolts and closely piled oak lumber and square timbers also suffer from injury of this kind. These injuries are made by elongate, slender worms or larvae, which hatch from eggs deposited by the adult beetles in the outer bark, or, where there is no bark, just beneath the surface of the wood. At first the young larvae bore almost invisible holes for a long distance through the sapwood and heartwood, but as they increase in size the same holes are enlarged and extended until the larvae have attained their full growth. They then transform to adults, and emerge through the enlarged entrance burrows. The work of these timber worms is distinguished from that of the timber beetles by the greater variation in the size of holes in the same piece of wood, also by the fact that they are not branched from a single entrance or gallery, as are those made by the beetles.
Work of Powder Post BeetleFig. 26. Work of Powder Post Beetle,Sinoxylon basilare, in Hickory Poles, showing Transverse Egg Galleries excavated by the Adult,a, entrance;b, gallery;c, adult.
Fig. 26. Work of Powder Post Beetle,Sinoxylon basilare, in Hickory Poles, showing Transverse Egg Galleries excavated by the Adult,a, entrance;b, gallery;c, adult.
Work of Powder Post BeetleFig. 27. Work of Powder Post Beetle,Sinoxylon basilare, in Hickory Pole.a, character of work by larvae;b, exit holes made by emerging broods.
Fig. 27. Work of Powder Post Beetle,Sinoxylon basilare, in Hickory Pole.a, character of work by larvae;b, exit holes made by emerging broods.
Work of Powder Post Beetles
The character of the work of this class of insects is shown inFigs. 26,27, and28. The injury consists of closely placed burrows, packed with borings, or a completely destroyed or powdered condition of the wood of seasoned products, such as lumber, crude and finished handle and wagon stock, cooperage and wooden truss hoops, furniture, and inside finish woodwork, in old buildings, as well as in many other crude or finished and utilized woods. This is the work of both the adults and young stages of some species, or of the larval stage alone of others. In the former, the adult beetles deposit their eggs in burrows or galleries excavated for the purpose, as inFigs. 26and27, while in the latter (Fig. 28) the eggs are on or beneath the surface of the wood. The grubs complete the destruction by boring through the solid wood in all directions and packing their burrows with the powdered wood. When they are full grown they transform to the adult, and emerge from the injured material through holes in the surface. Some of the species continue to work in the same wood until many generations have developed and emerged or until every particle of wood tissue has been destroyed and the available nutritive substance extracted.
Fig. 28. Work of Powder Post Beetles,Lyctus striatus, in Hickory Handles and Spokes.a, larva;b, pupa;c, adult;d, exit holes;e, entrance of larvae (vents for borings are exits of parasites);f, work of larvae;g, wood, completely destroyed;h, sapwood;i, heartwood.
Newly felled trees, sawlogs, stave and heading bolts, telegraph poles, posts, and the like material, cut in the fall and winter, and left on the ground or in close piles during a few weeks or months in the spring or summer, causing them to heat and sweat, are especially liable to injury by ambrosia beetles (Figs. 22and23), round and flat-headed borers (Fig. 24), and timber worms (Fig. 25), as are also trees felled in the warm season, and left for a time before working up into lumber.
The proper degree of moisture found in freshly cut living or dying wood, and the period when the insects are flying, are the conditions most favorable for attack. This period of danger varies with the time of the year the timber is felled and with the different kinds of trees. Those felled in late fall and winter will generally remain attractive to ambrosia beetles, and to the adults of round- and flat-headed borers during March, April, and May. Those felled in April to September may be attacked in a few days after they are felled, and the period of danger may not extend over more than a few weeks. Certain kinds of trees felled during certain months and seasons are never attacked, because the danger period prevails only when the insects are flying; on the other hand, if the same kinds of trees are felled at a different time, the conditions may be most attractive when the insects are active, and they will be thickly infested and ruined.
The presence of bark is absolutely necessary for infestation by most of the wood-boring grubs, since the eggs and young stages must occupy the outer and inner portions before they can enter the wood. Some ambrosia and timber worms will, however, attack barked logs, especially those in close piles, and others shaded and protected from rapid drying.
The sapwood of pine, spruce, fir, cedar, cypress, and the like softwoods is especially liable to injury by ambrosia beetles, while the heartwood is sometimes ruined by a class of round-headed borers, known as "sawyers." Yellowpoplar, oak, chestnut, gum, hickory, and most other hardwoods are as a rule attacked by species of ambrosia beetles, sawyers, and timber worms, different from those infesting the pines, there being but very few species which attack both.
Mahogany and other rare and valuable woods imported from the tropics to this country in the form of round logs, with or without bark on, are commonly damaged more or less seriously by ambrosia beetles and timber worms.
It would appear from the writer's investigations of logs received at the mills in this country, that the principal damage is done during a limited period—from the time the trees are felled until they are placed in fresh or salt water for transportation to the shipping points. If, however, the logs are loaded on a vessel direct from the shore, or if not left in the water long enough to kill the insects, the latter will continue their destructive work during transportation to other countries and after they arrive, and until cold weather ensues or the logs are converted into lumber.
It was also found that a thorough soaking in sea-water, while it usually killed the insects at the time, did not prevent subsequent attacks by both foreign and native ambrosia beetles; also, that the removal of the bark from such logs previous to immersion did not render them entirely immune. Those with the bark off were attacked more than those with it on, owing to a greater amount of saline moisture retained by the bark.
From the foregoing it will be seen that some requisites for preventing these insect injuries to round timber are:
1. To provide for as little delay as possible between the felling of the tree and its manufacture into rough products. This is especially necessary with trees felled from April to September, in the region north of the Gulf States, and from March to November in the latter, while the late fall and winter cutting should all be worked up by March or April.2. If the round timber must be left in the woods or on the skidways during the danger period, every precaution should be taken to facilitate rapid drying of the inner bark, by keeping the logs off the ground in the sun, or in loose piles; or else the opposite extreme should be adopted and the logs kept in water.3. The immediate removal of all the bark from poles, posts, and other material which will not be seriously damaged by checking or season checks.4. To determine and utilize the proper months or seasons to girdle or fell different kinds of trees: Bald cypress in the swamps of the South are "girdled" in order that they may die, and in a few weeks or months dry out and become light enough to float. This method has been extensively adopted in sections where it is the only practicable one by which the timber can be transported to the sawmills. It is found, however, that some of these "girdled" trees are especially attractive to several species of ambrosia beetles (Figs. 22and23), round-headed borers (Fig. 24) and timber worms (Fig. 25), which cause serious injury to the sapwood or heartwood, while other trees "girdled" at a different time or season are not injured. This suggested to the writer the importance of experiments to determine the proper time to "girdle" trees to avoid losses, and they are now being conducted on an extensive scale by the United States Forest Service, in co-operation with prominent cypress operators in different sections of the cypress-growing region.
1. To provide for as little delay as possible between the felling of the tree and its manufacture into rough products. This is especially necessary with trees felled from April to September, in the region north of the Gulf States, and from March to November in the latter, while the late fall and winter cutting should all be worked up by March or April.
2. If the round timber must be left in the woods or on the skidways during the danger period, every precaution should be taken to facilitate rapid drying of the inner bark, by keeping the logs off the ground in the sun, or in loose piles; or else the opposite extreme should be adopted and the logs kept in water.
3. The immediate removal of all the bark from poles, posts, and other material which will not be seriously damaged by checking or season checks.
4. To determine and utilize the proper months or seasons to girdle or fell different kinds of trees: Bald cypress in the swamps of the South are "girdled" in order that they may die, and in a few weeks or months dry out and become light enough to float. This method has been extensively adopted in sections where it is the only practicable one by which the timber can be transported to the sawmills. It is found, however, that some of these "girdled" trees are especially attractive to several species of ambrosia beetles (Figs. 22and23), round-headed borers (Fig. 24) and timber worms (Fig. 25), which cause serious injury to the sapwood or heartwood, while other trees "girdled" at a different time or season are not injured. This suggested to the writer the importance of experiments to determine the proper time to "girdle" trees to avoid losses, and they are now being conducted on an extensive scale by the United States Forest Service, in co-operation with prominent cypress operators in different sections of the cypress-growing region.
Saplings, including hickory and other round hoop-poles and similiar products, are subject to serious injuries and destruction by round- and flat-headed borers (Fig. 24), and certain species of powder post borers (Figs. 26and27) before the bark and wood are dead or dry, and also by other powder post borers (Fig. 28) after they are dried andseasoned. The conditions favoring attack by the former class are those resulting from leaving the poles in piles or bundles in or near the forest for a few weeks during the season of insect activity, and by the latter from leaving them stored in one place for several months.
These are attacked by ambrosia beetles (Figs. 22and23), and the oak timber worm (Fig. 25,a), which, as has been frequently reported, cause serious losses. The conditions favoring attack by these insects are similiar to those mentioned under "Round Timber." The insects may enter the wood before the bolts are cut from the log or afterward, especially if the bolts are left in moist, shady places in the woods, in close piles during the danger period. If cut during the warm season, the bark should be removed and the bolts converted into the smallest practicable size and piled in such manner as to facilitate rapid drying.
Freshly sawn hardwood, placed in close piles during warm, damp weather in July and September, presents especially favorable conditions for injury by ambrosia beetles (Figs. 22,a, and23,a). This is due to the continued moist condition of such material.
Heavy two-inch or three-inch stuff is also liable to attack even in loose piles with lumber or cross sticks. An example of the latter was found in a valuable lot of mahogany lumber of first grade, the value of which was reduced two thirds by injury from a native ambrosia beetle. Numerous complaints have been received from different sections of the country of this class of injury to oak, poplar, gum, and other hardwoods. In all cases it is the moist condition and retarded drying of the lumber which induces attack; therefore, any method which will provide for the rapid drying of the wood before or after piling will tend to prevent losses.
It is important that heavy lumber should, as far as possible, be cut in the winter months and piled so that itwill be well dried out before the middle of March. Square timber, stave and heading bolts, with the bark on, often suffer from injuries by flat- or round-headed borers, hatching from eggs deposited in the bark of the logs before they are sawed and piled. One example of serious damage and loss was reported in which white pine staves for paint buckets and other small wooden vessels, which had been sawed from small logs, and the bark left on the edges, were attacked by a round-headed borer, the adults having deposited their eggs in the bark after the stock was sawn and piled. The character of the injury is shown inFig. 29. Another example was reported from a manufacturer in the South, where the pieces of lumber which had strips of bark on one side were seriously damaged by the same kind of borer, the eggs having been deposited in the logs before sawing or in the bark after the lumber was piled. If the eggs are deposited in the logs, and the borers have entered the inner bark or the wood before sawing, they may continue their work regardless of methods of piling, but if such lumber is cut from new logs and placed in the pile while green, with the bark surface up, it will be much less liable to attack than if piled with the bark edges down. This liability of lumber with bark edges or sides to be attacked by insects suggests the importance of the removal of the bark, to prevent damage, or, if this is not practicable, the lumber with the bark on the sides should be piled in open, loose piles with the bark up, while that with the bark on the edges should be placed on the outer edges of the piles, exposed to the light and air.
Work of Round-headed Borers
Fig. 29. Work of Round-headed Borers,Callidium antennatum, in White Pine Bucket Staves from New Hampshire.a, where egg was deposited in bark;b, larval mine;c, pupal cell;d, exit in bark;e, adult.
In the Southern States it is difficult to keep green timber in the woods or in piles for any length of time, because of the rapidity which wood-destroying fungi attack it. This is particularly true during the summer season, when the humidity is greatest. There is really no easily-applied, general specific for these summer troubles in the handling of wood, but there are some suggestions that are worth while that it may be well to mention. One of these, and the most important, is to remove all the bark from the timber that has been cut, just as soon as possible after felling. And, in this, emphasis should be laid on theALL,as a piece of bark no larger than a man's little finger will furnish an entering place for insects, and once they get in, it is a difficult matter to get rid of them, for they seldom stop boring until they ruin the stick. And again, after the timber has been felled and the bark removed, it is well to get it to the mill pond or cut up into merchantable sizes and on to the pile as soon as possible. What is wanted is to get the timber up off the ground, to a place where it can get plenty of air, to enable the sap to dry up before it sours; and, besides, large units of wood are more likely to crack open on the ends from theheat than they would if cut up into the smaller units for merchandizing.
A moist condition of lumber and square timber, such as results from close or solid piles, with the bottom layers on the ground or on foundations of old decaying logs or near decaying stumps and logs, offers especially favorable conditions for the attack of white ants.
Seasoned or dry timber in stacks or storage is liable to injury by powder post borers (Fig. 28). The conditions favoring attack are: (1) The presence of a large proportion of sapwood, as in hickory, ash, and similiar woods; (2) material which is two or more years old, or that which has been kept in one place for a long time; (3) access to old infested material. Therefore, such stock should be frequently examined for evidence of the presence of these insects. This is always indicated by fine, flour-like powder on or beneath the piles, or otherwise associated with such material. All infested material should be at once removed and the infested parts destroyed by burning.
These are especially liable to attack and serious injury by powder post borers (Fig. 28), under the same or similiar conditions as the preceding.
These are liable to attack by ambrosia beetles (Figs. 22,a, and23,a), which are attracted by the moist condition and possibly by the peculiar odor of the wood, resembling that of dying sapwood of trees and logs, which is their normal breeding place.
There are many examples on record of serious losses of liquors from leakage caused by the beetles boring through the staves and heads of the barrels and casks in cellars and storerooms.
The condition, in addition to the moisture of the wood, which is favorable for the presence of the beetles, is proximityto their breeding places, such as the trunks and stumps of recently felled or dying oak, maple, and other hardwood or deciduous trees; lumber yards, sawmills, freshly-cut cordwood, from living or dead trees, and forests of hardwood timber. Under such conditions the beetles occur in great numbers, and if the storerooms and cellars in which the barrels are kept stored are damp, poorly ventilated, and readily accessible to them, serious injury is almost certain to follow.
Asseasoning means essentially the more or less rapid evaporation of water from wood, it will be necessary to discuss at the very outset where water is found in wood, and its local seasonal distribution in a tree.
Water may occur in wood in three conditions: (1) It forms the greater part (over 90 per cent) of the protoplasmic contents of the living cells; (2) it saturates the walls of all cells; and (3) it entirely or at least partly fills the cavities of the lifeless cells, fibres, and vessels.
In the sapwood of pine it occurs in all three forms; in the heartwood only in the second form, it merely saturates the walls.
Of 100 pounds of water associated with 100 pounds of dry wood substance taken from 200 pounds of fresh sapwood of white pine, about 35 pounds are needed to saturate the cell walls, less than 5 pounds are contained in the living cells, and the remaining 60 pounds partly fill the cavities of the wood fibres. This latter forms the sap as ordinarily understood.
The wood next to the bark contains the most water. In the species which do not form heartwood, the decrease toward the pith is gradual, but where heartwood is formed the change from a more moist to a drier condition is usually quite abrupt at the sapwood limit.
In long-leaf pine, the wood of the outer one inch of a disk may contain 50 per cent of water, that of the next, or the second inch, only 35 per cent, and that of the heartwood,only 20 per cent. In such a tree the amount of water in any one section varies with the amount of sapwood, and is greater for the upper than the lower cuts, greater for the limbs than the stems, and greatest of all in the roots.
Different trees, even of the same kind and from the same place, differ as to the amount of water they contain. A thrifty tree contains more water than a stunted one, and a young tree more than on old one, while the wood of all trees varies in its moisture relations with the season of the year.
It is generally supposed that trees contain less water in winter than in summer. This is evidenced by the popular saying that "the sap is down in the winter." This is probably not always the case; some trees contain as much water in winter as in summer, if not more. Trees normally contain the greatest amount of water during that period when the roots are active and the leaves are not yet out. This activity commonly begins in January, February, and March, the exact time varying with the kind of timber and the local atmospheric conditions. And it has been found that green wood becomes lighter or contains less water in late spring or early summer, when transpiration through the foliage is most rapid. The amount of water at any one season, however, is doubtless much influenced by the amount of moisture in the soil. The fact that the bark peels easily in the spring depends on the presence of incomplete, soft tissue found between wood and bark during this season, and has little to do with the total amount of water contained in the wood of the stem.
Even in the living tree a flow of sap from a cut occurs only in certain kinds of trees and under special circumstances. From boards, felled timber, etc., the water does not flow out, as is sometimes believed, but must be evaporated. The seeming exceptions to this rule are mostly referable to two causes; clefts or "shakes" willallow water contained in them to flow out, and water is forced out of sound wood, if very sappy, whenever the wood is warmed, just as water flows from green wood when put in a stove.
The term "sap" is an ambiguous expression. The sap in the tree descends through the bark, and except in early spring is not present in the wood of the tree except in the medullary rays and living tissues in the "sapwood."
What flows through the "sapwood" is chiefly water brought from the soil. It is not pure water, but contains many substances in solution, such as mineral salts, and in certain species—maple, birch, etc., it also contains at certain times a small percentage of sugar and other organic matter.
The water rises from the roots through the sapwood to the leaves, where it is converted into true "sap" which descends through the bark and feeds the living tissues between the bark and the wood, which tissues make the annual growth of the trunk. The wood itself contains very little true sap and the heartwood none.
The wood contains, however, mineral substances, organic acids, volatile oils and gums, as resin, cedar oil, etc.
All the conifers—pines, cedars, junipers, cypresses, sequoias, yews, and spruces—contain resin. The sap of deciduous trees—those which shed their leaves at stated seasons—is lacking in this element, and its constituents vary greatly in the different species. But there is one element common to all trees, and for that matter to almost all plant growth, and that is albumen.
Both resin and albumen, as they exist in the sap of woods, are soluble in water; and both harden with heat, much the same as the white of an egg, which is almost pure albumen.
These organic substances are the dissolved reserve food, stored during the winter in the pith rays, etc., of the wood and bark; generally but a mere trace of them is to be found. From this it appears that the solids containedin the sap, such as albumen, gum, sugar, etc., cannot exercise the influence on the strength of the wood which is so commonly claimed for them.
The question of the effect of moisture upon the strength and stiffness of wood offers a wide scope for study, and authorities consulted differ in conclusions. Two authorities give the tensile strength in pounds per square inch for white oak as 10,000 and 19,500, respectively; for spruce, 8,000 to 19,500, and other species in similiar startling contrasts.
Wood, we are told, is composed of organic products. The chief material is cellulose, and this in its natural state in the living plant or green wood contains from 25 to 35 per cent of its weight in moisture. The moisture renders the cellulose substance pliable. What the physical action of the water is upon the molecular structure of organic material, to render it softer and more pliable, is largely a matter of conjecture.
The strength of a timber depends not only upon its relative freedom from imperfections, such as knots, crookedness of grain, decay, wormholes or ring-shakes, but also upon its density; upon the rate at which it grew, and upon the arrangement of the various elements which compose it.
The factors effecting the strength of wood are therefore of two classes: (1) Those inherent in the wood itself and which may cause differences to exist between two pieces from the same species of wood or even between the two ends of a piece, and (2) those which are foreign to the wood itself, such as moisture, oils, and heat.
Though the effect of moisture is generally temporary, it is far more important than is generally realized. So great, indeed, is the effect of moisture that under some conditions it outweighs all the other causes which effect strength, with the exception, perhaps of decided imperfections in the wood itself.
Water exists in green wood in two forms: (1) As liquid water contained in the cavities of the cells or pores, and (2) as "imbibed" water intimately absorbed in the substance of which the wood is composed. The removal of the free water from the cells or pores will evidently have no effect upon the physical properties or shrinkage of the wood, but as soon as any of the "imbibed" moisture is removed from the cell walls, shrinkage begins to take place and other changes occur. The strength also begins to increase at this time.
The point where the cell walls or wood substance becomes saturated is called the "fibre saturation point," and is a very significant point in the drying of wood.
It is easy to remove the free water from woods which will stand a high temperature, as it is only necessary to heat the wood slightly above the boiling point in a closed vessel, which will allow the escape of the steam as it is formed, but will not allow dry air to come in contact with the wood, so that the surface will not become dried below its saturation point. This can be accomplished with most of the softwoods, but not as a rule with the hardwoods, as they are injured by the temperature necessary.
The chief difficulties are encountered in evaporating the "imbibed" moisture and also where the free water has to be removed through its gradual transfusion instead of boiling. As soon as the imbibed moisture begins to be extracted from any portion, shrinkage takes place and stresses are set up in the wood which tend to cause checking.
The fibre saturation point lies between moisture conditions of 25 and 30 per cent of the dry weight of the wood, depending on the species. Certain species of eucalyptus, and probably other woods, however, appear to be exceptional in this respect, in that shrinkage begins to take place at a moisture condition of 80 to 90 per cent of the dry weight.
Seasoningis ordinarily understood to mean drying. When exposed to the sun and air, the water in green wood rapidly evaporates. The rate of evaporation will depend on: (1) the kind of wood; (2) the shape and thickness of the timber; and (3) the conditions under which the wood is placed or piled.
Pieces of wood completely surrounded by air, exposed to the wind and the sun, and protected by a roof from rain and snow, will dry out very rapidly, while wood piled or packed close together so as to exclude the air, or left in the shade and exposed to rain and snow, will dry out very slowly and will also be subject to mould and decay.
But seasoning implies other changes besides the evaporation of water. Although we have as yet only a vague conception as to the exact nature of the difference between seasoned and unseasoned wood, it is very probable that one of these consists in changes in the albuminous substances in the wood fibres, and possibly also in the tannins, resins, and other incrusting substances. Whether the change in these substances is merely a drying-out, or whether it consists in a partial decomposition is at yet undetermined. That the change during the seasoning process is a profound one there can be no doubt, because experience has shown again and again that seasoned wood fibre is very much more permeable, both for liquids and gases than the living, unseasoned fibre.
One can picture the albuminous substances as forming a coating which dries out and possibly disintegrates when the wood dries. The drying-out may result in considerable shrinkage, which may make the wood fibre more porous. It is also possible that there are oxidizing influencesat work within these substances which result in their disintegration. Whatever the exact nature of the change may be, one can say without hesitation that exposure to the wind and air brings about changes in the wood, which are of such a nature that the wood becomes drier and more permeable.
When seasoned by exposure to live steam, similiar changes may take place; the water leaves the wood in the form of steam, while the organic compounds in the walls probably coagulate or disintegrate under the high temperature.
The most effective seasoning is without doubt that obtained by the uniform, slow drying which takes place in properly constructed piles outdoors, under exposure to the winds and the sun and under cover from the rain and snow, and is what has been termed "air-seasoning." By air-seasoning oak and similiar hardwoods, nature performs certain functions that cannot be duplicated by any artificial means. Because of this, woods of this class cannot be successfully kiln-dried green from the saw.
In drying wood, the free water within the cells passes through the cell walls until the cells are empty, while the cell walls remain saturated. When all the free water has been removed, the cell walls begin to yield up their moisture. Heat raises the absorptive power of the fibres and so aids the passage of water from the interior of the cells. A confusion in the word "sap" is to be found in many discussions of kiln-drying; in some instances it means water, in other cases it is applied to the organic substances held in a water solution in the cell cavities. The term is best confined to the organic substances from the living cell. These substances, for the most part of the nature of sugar, have a strong attraction for water and water vapor, and so retard drying and absorb moisture into dried wood. High temperatures, especially those produced by live steam, appear to destroy these organic compounds and therefore both to retard and to limit the reabsorption of moisture when the wood is subsequently exposed to the atmosphere.
Air-dried wood, under ordinary atmospheric temperatures,retains from 10 to 20 per cent of moisture, whereas kiln-dried wood may have no more than 5 per cent as it comes from the kiln. The exact figures for a given species depend in the first case upon the weather conditions, and in the second case upon the temperature in the kiln and the time during which the wood is exposed to it. When wood that has been kiln-dried is allowed to stand in the open, it apparently ceases to reabsorb moisture from the air before its moisture content equals that of wood which has merely been air-dried in the same place, and under the same conditions, in other words kiln-dried wood will not absorb as much moisture as air-dried wood under the same conditions.
Although it has been known for a long time that there is a marked difference in the length of life of seasoned and of unseasoned wood, the consumers of wood have shown very little interest in its seasoning, except for the purpose of doing away with the evils which result from checking, warping, and shrinking. For this purpose both kiln-drying and air-seasoning are largely in use.
The drying of material is a subject which is extremely important to most industries, and in no industry is it of more importance than in the lumber trade. Timber drying means not only the extracting of so much water, but goes very deeply into the quality of the wood, its workability and its cell strength, etc.
Kiln-drying, which dries the wood at a uniformly rapid rate by artificially heating it in inclosed rooms, has become a part of almost every woodworking industry, as without it the construction of the finished product would often be impossible. Nevertheless much unseasoned or imperfectly seasoned wood is used, as is evidenced by the frequent shrinkage and warping of the finished articles. This is explained to a certain extent by the fact that the manufacturer is often so hard pressed for his product that he is forced to send out an inferior article, which the consumer is willing to accept in that condition rather thanto wait several weeks or months for an article made up of thoroughly seasoned material, and also that dry kilns are at present constructed and operated largely without thoroughgoing system.
Forms of kilns and mode of operation have commonly been copied by one woodworking plant after the example of some neighboring establishment. In this way it has been brought about that the present practices have many shortcomings. The most progressive operators, however, have experimented freely in the effort to secure special results desirable for their peculiar products. Despite the diversity of practice, it is possible to find among the larger and more enterprising operators a measure of agreement, as to both methods and results, and from this to outline the essentials of a correct theory. As a result, properly seasoned wood commands a high price, and in some cases cannot be obtained at all.
Wood seasoned out of doors, which by many is supposed to be much superior to kiln-dried material, is becoming very scarce, as the demand for any kind of wood is so great that it is thought not to pay to hold it for the time necessary to season it properly. How long this state of affairs is going to last it is difficult to say, but it is believed that a reaction will come when the consumer learns that in the long run it does not pay to use poorly seasoned material. Such a condition has now arisen in connection with another phase of the seasoning of wood; it is a commonly accepted fact that dry wood will not decay nearly so fast as wet or green wood; nevertheless, the immense superiority of seasoned over unseasoned wood for all purposes where resistance to decay is necessary has not been sufficiently recognized. In the times when wood of all kinds was both plentiful and cheap, it mattered little in most cases how long it lasted or resisted decay. Wood used for furniture, flooring, car construction, cooperage, etc., usually got some chance to dry out before or after it was placed in use. The wood which was exposed to decaying influences was generally selected from those woods which, whatever their other qualities might be, would resist decay longest.
To-day conditions have changed, so that wood can no longer be used to the same extent as in former years. Inferior woods with less lasting qualities have been pressed into service. Although haphazard methods of cutting and subsequent use are still much in vogue, there are many signs that both lumbermen and consumers are awakening to the fact that such carelessness and wasteful methods of handling wood will no longer do, and must give way to more exact and economical methods. The reason why many manufacturers and consumers of wood are still using the older methods is perhaps because of long custom, and because they have not yet learned that, though the saving to be obtained by the application of good methods has at all times been appreciable, now, when wood is more valuable, a much greater saving is possible. The increased cost of applying economical methods is really very slight, and is many times exceeded by the value of the increased service which can be secured through its use.
The evaporation of water from wood takes place largely through the ends,i.e., in the direction of the longitudinal axis of the wood fibres. The evaporation from the other surfaces takes place very slowly out of doors, and with greater rapidity in a dry kiln. The rate of evaporation differs both with the kind of timber and its shape; that is, thin material will dry more rapidly than heavier stock. Sapwood dries faster than heartwood, and pine more rapidly than oak or other hardwoods.
Tests made show little difference in the rate of evaporation in sawn and hewn stock, the results, however, not being conclusive. Air-drying out of doors takes from two months to a year, the time depending on the kind of timber, its thickness, and the climatic conditions. After wood has reached an air-dry condition it absorbs water in small quantities after a rain or during damp weather, much of which is immediately lost again when a few warm, dry days follow. In this way wood exposed to the weatherwill continue to absorb water and lose it for indefinite periods.
When soaked in water, seasoned woods absorb water rapidly. This at first enters into the wood through the cell walls; when these are soaked, the water will fill the cell lumen, so that if constantly submerged the wood may become completely filled with water.
The following figures show the gain in weight by absorption of several coniferous woods, air-dry at the start, expressed in per cent of the kiln-dry weight:
Absorption of Water by Dry Wood
The rapidity with which water is evaporated, that is, the rate of drying, depends on the size and shape of the piece and on the structure of the wood. An inch board dries more than four times as fast as a four-inch plank, and more than twenty times as fast as a ten-inch timber. White pine dries faster than oak. A very moist piece of pine or oak will, during one hour, lose more than four times as much water per square inch from the cross-section, but only one half as much from the tangential as from the radial section. In a long timber, where the ends or cross-sections form but a small part of the drying surface, this differenceis not so evident. Nevertheless, the ends dry and shrink first, and being opposed in this shrinkage by the more moist adjoining parts, they check, the cracks largely disappearing as seasoning progresses.
High temperatures are very effective in evaporating the water from wood, no matter how humid the air, and a fresh piece of sapwood may lose weight in boiling water, and can be dried to quite an extent in hot steam.
In drying chemicals or fabrics, all that is required is to provide heat enough to vaporize the moisture and circulation enough to carry off the vapor thus secured, and the quickest and most economical means to these ends may be used. While on the other hand, in drying wood, whether in the form of standard stock or the finished product, the application of the requisite heat and circulation must be carefully regulated throughout the entire process, or warping and checking are almost certain to result. Moreover, wood of different shapes and thicknesses is very differently effected by the same treatment. Finally, the tissues composing the wood, which vary in form and physical properties, and which cross each other in regular directions, exert their own peculiar influences upon its behavior during drying. With our native woods, for instance, summer-wood and spring-wood show distinct tendencies in drying, and the same is true in a less degree of heartwood, as contrasted with sapwood. Or, again, pronounced medullary rays further complicate the drying problem.
The principal properties which render the drying of wood peculiarly difficult are: (1) The irregular shrinkage; (2) the different ways in which water is contained; (3) the manner in which moisture transfuses through the wood from the center to the surface; (4) the plasticity of the wood substance while moist and hot; (5) the changes which take place in the hygroscopic and chemical nature of the surface; and (6) the difference produced in the total shrinkage by different rates of drying.
The shrinkage is unequal in different directions and in different portions of the same piece. It is greatest inthe circumferential direction of the tree, being generally twice as great in this direction as in the radial direction. In the longitudinal direction, for most woods, it is almost negligible, being from 20 to over 100 times as great circumferentially as longitudinally.
There is a great variation in different species in this respect. Consequently, it follows from necessity that large internal strains are set up when the wood shrinks, and were it not for its plasticity it would rupture. There is an enormous difference in the total amount of shrinkage of different species of wood, varying from a shrinkage of only 7 per cent in volume, based on the green dimensions, in the case of some of the cedars to nearly 50 per cent in the case of some species of eucalyptus.
When the free water in the capillary spaces of the wood fibre is evaporated it follows the laws of evaporation from capillary spaces, except that the passages are not all free passages, and much of the water has to pass out by a process of transfusion through the moist cell walls. These cell walls in the green wood completely surround the cell cavities so that there are no openings large enough to offer a passage to water or air.
The well-known "pits" in the cell walls extend through the secondary thickening only, and not through the primary walls. This statement applies to the tracheids and parenchyma cells in the conifer (gymnosperms), and to the tracheids, parenchyma cells, and the wood fibres in the broad-leaved trees (angiosperms); the vessels in the latter, however, form open passages except when clogged by ingrowth called tyloses, and the resin canals in the former sometimes form occasional openings.
By heating the wood above the boiling point, corresponding to the external pressure, the free water passes through the cell walls more readily.
To remove the moisture from the wood substance requires heat in addition to the latent heat of evaporation, because the molecules of moisture are so intimately associated with the molecules, minute particles composing the wood, that energy is required to separate them therefrom.
Carefully conducted experiments show this to be from 16.6 to 19.6 calories per grain of dry wood in the case of beech, long-leaf pine, and sugar maple.
The difficulty imposed in drying, however, is not so much the additional heat required as it is in the rate at which the water transfuses through the solid wood.
Threemost important advantages of seasoning have already been made apparent: