Steam and pure hydrogen gas were tried, with more or less success in the removal of sulphur, and various flues, composed chiefly of silicates of the oxide of iron and manganese were brought in contact with the fluid metal, during the process and the quantity of phosphorous was thereby reduced.
Steam and pure hydrogen gas were tried, with more or less success in the removal of sulphur, and various flues, composed chiefly of silicates of the oxide of iron and manganese were brought in contact with the fluid metal, during the process and the quantity of phosphorous was thereby reduced.
But the clear implication is that the commercial operation at Sheffield was based on the use of the best Swedish pig iron and the hematite pig from Workington. The use of manganese as standard practice at this time is not referred to,70but the rotary converter and the use of ganister linings are mentioned for the first time.
Mushet had, with some intuition, found opportunity to reassert his contributions to Bessemer a few days before this address, describing his process as perhaps lacking "the extraordinary merit of Mr. Bessemer," being "merely a vigorous offshoot proceeding from that great discovery; but, combined with Mr. Bessemer's process, it places within the reach of every iron manufacturer to produce cast steel at the same cost for which he can now make his best iron."71
One of Mushet's replies to the paper itself took the form of the announcement of his provisional patent for the use of his triple compound which, in the opinion ofThe Mining Journalappeared to be "but a very slight modification of several of Mr. Bessemer's inventions." Another half dozen patents appeared within two months, "so that it is apparent that Mr. Mushet's failure to make the public appreciate his theories has not injured his inventive faculties."72These patents include, besides variations on his "triple compound" theme, his important patent on the use of tungsten for cutting tools, later to be known as Mushet steel.73
Mushet's formal pronouncement on Bessemer's paper, dated June 28, 1859, is perhaps his most intelligible communication on the subject. He alone "from the first consistently advocated the merits and pointed out the defects of the Bessemer process," and within a few days of the British Association address he had shown Ebbw Vale "where the defect would be found and what would remedy" it. It was not, in fact, the presence of one-tenth of a percent of sulphur or phosphorous which affected the result if the Bessemer process were combined with his process by adding a triple compound of iron, carbon, and manganese to the pig. "There never was a bar of first-rate cast steel made by the Bessemer process alone"; (and that included Goransson's product) "and there never can be, but a cheap kind of steel applicable to several purposes may be thus produced." After emphasizing the uniqueness of his attempt to make Bessemer's process successful, he asserts:74
In short, I merely availed myself of a great metallurgical fact,which has been for yearsbefore the eyes of the metallurgical world, namely that the presence of metallic manganese in iron and steel conferred upon both an amount of toughness either when cold or when heated, which the presence at the same time of a notable amount of sulphur and phosphorous could not overcome.
In short, I merely availed myself of a great metallurgical fact,which has been for yearsbefore the eyes of the metallurgical world, namely that the presence of metallic manganese in iron and steel conferred upon both an amount of toughness either when cold or when heated, which the presence at the same time of a notable amount of sulphur and phosphorous could not overcome.
The succeeding years were enlivened, one by one, by some controversy in which Mushet invoked the shadow of his late father as support for some pronouncement, or "edict," as some said, on the subject of making iron and steel. In 1860, on the question of suitable metal for artillery, later to be the subject of high controversy among the leading experts of the day, Mushet found a ready solution in his own gun metal. This he had developed fifteen years before. It was of a tensile strength better even than that of Krupp of Essen who was then specializing in the making of large blocks of cast steel for heavy forgings, and particularly for guns. Indeed, he was able publicly to challenge Krupp to produce a cast gun metal or cast steel to stand test against his.75A year later his attack on the distinguished French metallurgist Fremy, whom he describes as an "ass" for his interest in the so-called cyanogen process of steel making, did little to enhance his reputation, whatever the scientific justification for his attack. His attitude toward the use of New Zealand (Taranaki) metalliferous sand, which he had previously favored and then condemned in such a way as to "injure a project he can no longer control,"76was another example of a public behavior evidently resented.
By mid-1861, on the other hand, Bessemer was beginning to meet with increasing respect from the trade. The Society of Engineers received a dispassionate account of the achievement at the Sheffield Works from E. Riley, whose firm (Dowlais) was among the earlier and disappointed licensees of the process.77In August 1861, five years after the ill-fated address before the British Association, the Institution of Mechanical Engineers, meeting in Sheffield, the center of the British steel trade, heard papers from Bessemer and from John Brown, a famous ironmaster. The latter described the making of Bessemer rails, the product which above all was to absorb the Bessemer plants in America after 1865. After the meeting, the engineers visited Bessemer's works; and later it was reported,78"at Messrs. John Brown and Company's works, the Bessemer process was repeated on a still larger scale and a heavy armor plate rolled in the presence of some 250 visitors...."
These proceedings invited Robert Mushet's intervention. Still under the impression that his patent was still alive and, with Martien's, in the "able hands" of the Ebbw Vale Iron Company, he condemned Bessemer for his "lack of grace" to do him justice, and took the occasion to indict the patent system which denied him and Martien the fruits of their labors.79
The Engineerfound Mushet's position untenable on the very grounds he was pleading—that patents should not be issued to different men at different times for the same thing; and showed that Bessemer in his patents of January 4, 1856, and later, had clearly anticipated Mushet. In a subsequent article,The Engineerdisposed of Martien's and Mushet's claims with a certain finality. The Ebbw Vale Iron Works had spent £7,000 trying to carry out the Martien process and it was unlikely that they would have allowed Bessemer to infringe upon that patent if they had any grounds for a case. Bessemer was not imitating Mushet. The latter's "triple compound" required manganese pig-iron (with a content of 2 to 5 percent of manganese) at £13 per ton while Bessemer used an oxide of manganese (at a 50 percent concentration): at £7 per ton.
The alloy of manganese and other materials now used in the atmospheric process contains 50 percent of manganese a proportion which could never be obtained from the blast furnace, owing to the highly oxidisable nature of that metal. And it is absolutely necessary, in order to apply any useful alloy of iron, carbon and manganese, in the manufacture of malleable iron and very soft steel that the manganese should be largely in excess of the carbon present.80
The alloy of manganese and other materials now used in the atmospheric process contains 50 percent of manganese a proportion which could never be obtained from the blast furnace, owing to the highly oxidisable nature of that metal. And it is absolutely necessary, in order to apply any useful alloy of iron, carbon and manganese, in the manufacture of malleable iron and very soft steel that the manganese should be largely in excess of the carbon present.80
Sufficient answer to Mushet was at any rate available in the fact that many hundreds of tons of excellent "Bessemer metal" made without any mixture of manganese or spiegeleisen in any form were in successful use. And, moreover, spiegeleisen was not a discovery of Robert Mushet or an exclusive product of Germany since it had been made for twenty years at least from Tow Law (Durham) ores. If Bessemer had refused Mushet a license (and this was an admitted fact), Bessemer's refusal must have been made in self-defense:
Mr. Mushet having set up a number of claims for "improvements" upon which claims, we have a right to suppose, he was preparing to take toll from Mr. Bessemer, but which claims, the latter gentleman discovered, in time, were worthless and accordingly declined any negotiations with the individual making them.81
Mr. Mushet having set up a number of claims for "improvements" upon which claims, we have a right to suppose, he was preparing to take toll from Mr. Bessemer, but which claims, the latter gentleman discovered, in time, were worthless and accordingly declined any negotiations with the individual making them.81
Mushet's claims were by this time rarely supported in the periodicals. One interesting article in his favor came in 1864 from a source of special interest to the American situation. Mushet's American patent82had been bought by an American group interested in the Kelly process at about this time,83and Bessemer's American rights had also been sold to an American group that included Alexander Lyman Holley,84who had long been associated with Zerah Colburn, another American engineer. Colburn, who subsequently (1866) established the London periodicalEngineeringand is regarded as one of the founders of engineering journalism, was from 1862 onward a frequent contributor to other trade papers in London. Colburn's article of 186485seems to have been of some importance to Mushet, who, in the prospectus of the Titanic Steel and Iron Company, Ltd., issued soon after, brazenly asserted86that, "by the process of Mr. Mushetespecially when in combination with the Bessemer process, steel as good as Swedish steel" would be produced at £6 per ton. Mushet may have intended to invite a patent action, but evidently Bessemer could now more than ever afford to ignore the "sage of Coleford."
The year 1865 saw Mushet less provocative and more appealing; as for instance: "It was no fault of Mr. Bessemer's that my patent was lost, but he ought to acknowledge his obligations to me in a manly, straightforward manner and this would stamp him as a great man as well as a great inventor."87
But Bessemer evidently remained convinced of the security of his own patent position. In an address before the British Association at Birmingham in September 1865 he made his first public reply to Mushet.88In his long series of patents Mushet had attempted to secure—
almost every conceivable mode of introducing manganese into the metal.... Manganese and its compounds were so claimed under all imaginable conditions that if this series of patents could have been sustained in law, it would have been utterly impossible for [me] to have employed manganese with steel made by his process, although it was considered by the trade to be impossible to make steel from coke-made iron without it.
almost every conceivable mode of introducing manganese into the metal.... Manganese and its compounds were so claimed under all imaginable conditions that if this series of patents could have been sustained in law, it would have been utterly impossible for [me] to have employed manganese with steel made by his process, although it was considered by the trade to be impossible to make steel from coke-made iron without it.
The failure of those who controlled Mushet's batch of patents to renew them at the end of three years, Bessemer ascribed to the low public estimation to which Mushet's process had sunk in 1859, and he had therefore, "used without scruple any of these numerous patents for manganese without feeling an overwhelming sense of obligation to the patentee." He was now using ferromanganese made in Glasgow. Another alloy, consisting of 60 to 80 percent of metallic manganese was also available to him from Germany.
This renewed publicity brought forth no immediate reply from Mushet, but a year later he was invited to read a paper before the British Association. A report on the meeting stated that in his paper he repeated his oft-told story, and that "he still thought that the accident (of the non-payment of the patent stamp duties) ought not to debar him from receiving the reward to which he was justly entitled." Bessemer, who was present, reiterated his constant willingness to submit the matter to the courts of law, but pointed out that Mushet had not accepted the challenge.89
Three months later, in December 1866, Mushet's daughter called on Bessemer and asked his help to prevent the loss of their home: "They tell me you use my father's inventions and are indebted to him for your success." Bessemer replied characteristically:
I use what your father has no right to claim; and if he had the legal position you seem to suppose, he could stop my business by an injunction tomorrow and get many thousands of pounds compensation for my infringement of his rights. The only result which followed from your father taking out his patents was that they pointed out to me some rights which I already possessed, but of which I was not availing myself. Thus he did me some service and even for this unintentional service, I cannot live in a state of indebtedness....
I use what your father has no right to claim; and if he had the legal position you seem to suppose, he could stop my business by an injunction tomorrow and get many thousands of pounds compensation for my infringement of his rights. The only result which followed from your father taking out his patents was that they pointed out to me some rights which I already possessed, but of which I was not availing myself. Thus he did me some service and even for this unintentional service, I cannot live in a state of indebtedness....
With that he gave Miss Mushet money to cover a debt for which distraint was threatened.90Soon after this action, Bessemer made Mushet a "small allowance" of £300 a year. Bessemer's reasons for making this payment, he describes as follows: "There was a strong desire on my part to make him (Mushet) my debtor rather than the reverse, and the payment had other advantages: the press at that time was violently attacking my patent and there was the chance that if any of my licensees were thus induced to resist my claims, all the rest might follow the example."91
Mushet's Titanic Steel and Iron Company was liquidated in 1871 and its principal asset, "R. Mushet's special steel," that is, his tungsten alloy tool metal, was taken over by the Sheffield firm of Samuel Osborn and Company. The royalties from this, with Bessemer's pension seem to have left Mushet in a reasonably comfortable condition until his death in 1891;92but even the award of the Bessemer medal by the Iron and Steel Institute in 1876 failed to remove the conviction that he had been badly treated. One would like to know more about the politics which preceded the award of the trade's highest honor. Bessemer at any rate was persuaded to approve of the presentation and attended the meeting. Mushet himself did not accept the invitation, "as I may probably not be then alive."93The President of the Institute emphasized the present good relations between Mushet and Bessemer and the latter recorded that the hatchet had "long since" been buried. Yet Mushet continued to brood over the injustice done to him and eventually recorded his story of the rise and progress of the "Bessemer-Mushet" process in a pamphlet94written apparently without reference to his earlier statements and so committing himself to many inconsistencies.
William Kelly's "Air-boiling" Process
An account of Bessemer's address to the British Association was published in theScientific Americanon September 13, 1856.95On September 16, 1856, Martien filed application for a U.S. patent on his furnace and Mushet for one on the application of his triple compound to cast iron "purified or decarbonized by the action of air blown or forced into ... its particles while it is in a molten ... state."96Mushet, by this time, had apparently decided to generalize the application of his compound instead of citing its use in conjunction with Martien's process, or, as he put it, he had been obliged to do for his English specification by the Ebbw Vale Iron Works.
Drawing of the furnace
Figure 2.—Only Known Design for Kelly's Air-Boiling Furnace, From U.S. Patent17628.Ais "the flue to carry off the carbonic gas formed in decarbonizing the iron,"Bis the port through which the charge of fluid iron is received,CandC'are the tuyères, andDis the tap hole for letting out the refined metal.
The discussion in theScientific American, which was mostly concerned with Martien's claim to priority, soon evoked a letter from William Kelly. Writing under date of September 30, 1856, from the Suwanee Iron Works, Eddyville, Kentucky, he claimed to have started "a series of experiments" in November 1851 which had been witnessed by hundreds of persons and "discussed amongst the ironmasters, etc., of this section, all of whom are perfectly familiar with the whole principle ... as discovered by me nearly five years ago." A number of English puddlers had visited him to see his new process. "Several of them have since returned to England and may have spoken of my invention there." Kelly expected "shortly to have the invention perfected and bring it before the public."97
Bessemer's application for an American patent was granted during the week ending November 18, 1856, and Kelly began his interference proceedings sometime before January 1857.98
Kelly's witnesses were almost wholly from the ranks of employees or former employees. The only exception was Dr. Alfred H. Champion, a physician of Eddyville. Dr. Champion describes a meeting in the fall of 1851 with "two or three practical Ironmasters and others" at which Kelly described his process and invited all present to see it in operation. He stated:
The company present all differed in opinion from Mr. Kelly and appealed to me as a chemist in confirmation of their doubts. I at once decided that Mr. Kelly was correct in his Theory and then went on to explain the received opinion of chemists a century ago on this subject, and the present received opinion which was in direct confirmation of the novel theory of Mr. Kelly. I also mentioned the analogy of said Kelly's process in decarbonising iron to the process of decarbonising blood in the human lungs.
The company present all differed in opinion from Mr. Kelly and appealed to me as a chemist in confirmation of their doubts. I at once decided that Mr. Kelly was correct in his Theory and then went on to explain the received opinion of chemists a century ago on this subject, and the present received opinion which was in direct confirmation of the novel theory of Mr. Kelly. I also mentioned the analogy of said Kelly's process in decarbonising iron to the process of decarbonising blood in the human lungs.
The Doctor does not say, specifically, if he or any of the "company" went to see the process in operation.
Kelly obtained affidavits from another seventeen witnesses. Ten of these recorded their recollections of experiments conducted in 1847. Five described the 1851 work. Two knew of or had seen both. One of the last group was John B. Evans who became forge manager of Kelly's Union Forge, a few miles from Suwanee. This evidence is of interest since a man in his position should have been in a position to tell something about the results of Kelly's operations in terms of usable metal. Unfortunately, he limits himself to a comment on the metal which had chilled around a tuyère which had been sent back to the Forge ("it was partly malleable and partly refined pig-iron") and to an account of a conversation with others who had worked some of Kelly's "good wrought iron" made by the new process.
Only one of the witnesses (William Soden) makes a reference to the phenomenon which is an accompaniment of the blowing of a converter: the prolonged and violent emission of sparks and flames which startled Bessemer in his first use of the process99and which still provides an exciting, if not awe-inspiring, interlude in a visit to a steel mill. Soden refers, without much excitement, to a boiling commotion, but the results of Kelly's "air-boiling" were, evidently, not such as to impress the rest of those who claimed to have seen his furnace in operation. Only five of the total of eighteen of the witnesses say that they witnessed the operations. Soden, incidentally, knew of seven different "air-boiling" furnaces, some with four and some with eight tuyères, but he also neglected to report on the use of the metal.
As is well known, Kelly satisfied the Acting Commissioner that he had "made this invention and showed it by drawings and experiment as early as 1847," and he was awarded priority by the Acting Commissioner's decision of April 13, 1857, and U.S. Patent 17628 was granted him as of June 23, 1857. TheScientific Americansympathized with Bessemer's realization that his American patent was "of no more value to him than so much waste paper" but took the opportunity of chastising Kelly for his negligence in not securing a patent at a much earlier date and complained of a patent system which did not require an inventor to make known his discovery promptly. The journal advocated a "certain fixed time" after which such an inventor "should not be allowed to subvert a patent granted to another who has taken proper measures to put the public in possession of the invention."100
Little authentic is known about Kelly's activities following the grant of his patent. His biographer101does not document his statements, many of which appear to be based on the recollections of members of Kelly's family, and it is difficult to reconcile some of them with what few facts are available. Kelly's own account of his invention,102itself undated, asserts that he could "refine fifteen hundredweight of metal in from five to ten minutes," his furnace "supplying a cheap method of making run-out metal" so that "after trying it a few days we entirely dispensed with the old and troublesome run-out fires."103This statement suggests that Kelly's method was intended to do just this; and it is not without interest to note that several of his witnesses in the Interference proceedings, refer to bringing the metal "to nature," a term often used in connection with the finery furnace. If this is so, his assumption that he had anticipated Bessemer was based on a misapprehension of what the latter was intending to do, that is, to make steel.
This statement leaves the reader under the impression that the process was in successful use. It is to be contrasted with the statement quoted above (page 43), dated September 1856, when the process had, clearly, not been perfected. In this connection, it should be noted that in the report on the Suwanee Iron Works, included inThe iron manufacturer's guide,104it is stated that "It is at this furnace that Mr. Kelly's process for refining iron in the hearth has been most fully experimented upon."
A major financial crisis affected United States business in the fall of 1857. It began in the first week of October and by October 31 theEconomist(London) reported that the banks of the United States had "almost universally suspended specie payment."105Kelly was involved in this crisis and his plant was closed down. According to Swank,106some experiments were made to adapt Kelly's process to need of rolling mills at the Cambria Iron Works in 1857 and 1858, Kelly himself being at Johnstown, at least in June 1858. That the experiments were not particularly successful is suggested by the lack of any American contributions to the correspondence in the English technical journals. Kelly was not mentioned as having done more than interfere with Bessemer's first patent application. The success of the latter in obtaining patents107in the United States in November 1856, covering "the conversion of molten crude iron ... into steel or malleable iron, without the use of fuel ..." also escaped the attention of both English and American writers.
It was not until 1861 that the question arose as to what happened to Kelly's process. The occasion was the publication of an account of Bessemer's paper at the Sheffield meeting of the (British) Society of Mechanical Engineers on August 1, 1861. Accepting the evidence of "the complete industrial success" of Bessemer's process, theScientific American108asked: "Would not some of our enterprising manufacturers make a good operation by getting hold of the [Kelly] patent and starting the manufacture of steel in this country?"
There was no response to this rhetorical question, but a further inquiry as to whether the Kelly patent "could be bought"109elicited a response from Kelly. Writing from Hammondsville, Ohio, Kelly110said, in part:
I would say that the New England states and New York would be sold at a fair rate.... I removed from Kentucky about three years ago, and now reside at New Salisbury about three miles from Hammondsville and sixty miles from Pittsburg. Accept my thanks for your kind efforts in endeavoring to draw the attention of the community to the advantages of my process.
I would say that the New England states and New York would be sold at a fair rate.... I removed from Kentucky about three years ago, and now reside at New Salisbury about three miles from Hammondsville and sixty miles from Pittsburg. Accept my thanks for your kind efforts in endeavoring to draw the attention of the community to the advantages of my process.
This letter suggests that the Kelly process had been dormant since 1858. Whether or not as a result of the publication of this letter, interest was resumed in Kelly's experiments. Captain Eber Brock Ward of Detroit and Z. S. Durfee of New Bedford, Massachusetts, obtained control of Kelly's patent. Durfee himself went to England in the fall of 1861 in an attempt to secure a license from Bessemer. He returned to the United States in the early fall of 1862, assuming that he was the only "citizen of the United States" who had even seen the Bessemer apparatus.111
In June, 1862, W. F. Durfee, a cousin of Z. S. Durfee, was asked by Ward to report on Kelly's process. The report112was unfavorable. "The description of [the apparatus] used by Mr. Kelly at his abandoned works in Kentucky satisfied me that it was not suited for an experiment on so large a scale as was contemplated at Wyandotte [Detroit]." Since it was "confidently expected that Z. S. Durfee would be successful in his efforts to purchase [Bessemer's patents], it was thought only to be anticipating the acquisition of property rights ... to use such of his inventions as best suited the purpose in view."
Thus the first "Bessemer" plant in the United States came into being without benefit of a license and supported only by a patent "not suited" for a large experiment. Kelly seems to have had no part in these developments. They took some time to come to formation. Although the converter was ready by September 1862, the blowing engine was not completed until the spring of 1864 and the first "blow" successfully made in 1864. It may be no more than a coincidence that the start of production seems to have been impossible before the arrival in this country of a young man, L. M. Hart, who had been trained in Bessemer operations at the plant of the Jackson Brothers at St. Seurin (near Bordeaux) France. The Jacksons had become Bessemer's partners in respect of the French rights; and the recruitment of Hart suggests the possibility that it was from this French source that Z. S. Durfee obtained his initial technical data on the operation of the Bessemer process.113
During the organization of the plant at Wyandotte, Kelly was called back to Cambria, probably by Daniel J. Morrell, who, later, became a partner with Ward and Z. S. Durfee in the formation of the Kelly Pneumatic Process Company.114We learn from John E. Fry,115the iron moulder who was assigned to help Kelly, that—
in 1862 Mr. Kelly returned to Johnstown for a crucial, and as it turned out, a final series of experiments by him with a rotative [Bessemer converter]made abroad and imported for his purpose. This converter embodied in its materials and construction several of Mr. Bessemer's patented factors, of which, up to the close of Mr. Kelly's experiments above noted, he seemed to have no knowledge or conception. And it was as late as on the occasion of his return in 1862, to operate the experimental Bessemer converter, that he first recognized, by its adoption, the necessity for or the importance of any after treatment of, or additions required by the blown metal to convert it into steel.
in 1862 Mr. Kelly returned to Johnstown for a crucial, and as it turned out, a final series of experiments by him with a rotative [Bessemer converter]made abroad and imported for his purpose. This converter embodied in its materials and construction several of Mr. Bessemer's patented factors, of which, up to the close of Mr. Kelly's experiments above noted, he seemed to have no knowledge or conception. And it was as late as on the occasion of his return in 1862, to operate the experimental Bessemer converter, that he first recognized, by its adoption, the necessity for or the importance of any after treatment of, or additions required by the blown metal to convert it into steel.
Fry later asserted116that Kelly's experiments in 1862 were simply attempts to copy Bessemer's methods. (The possibility is under investigation that the so-called "pioneer converter" now on loan to the U.S. National Museum from the Bethlehem Steel Company, is the converter referred to by Fry.)
William Kelly, in effect, disappeared from the record until 1871 when he applied for an extension of his patent of June 23, 1857. The application was opposed (by whom, the record does not state) on the grounds that the invention was not novel when it was originally issued, and that it would be against the public interest to extend its term. The Commissioner ruled that,117on the first question, it was settled practice of the Patent Office not to reconsider former decisions on questions of fact; the novelty of Kelly's invention had been re-examined when the patent was reissued in November 1857. Testimony showed that the patent was very valuable; and that Kelly "had been untiring in his efforts to introduce it into use but the opposition of iron manufacturers and the amount of capital required prevented him from receiving anything from his patent until within very few years past." Kelly's expenditures were shown to have amounted to $11,500, whereas he had received only $2,400. Since no evidence was filed in support of the public interest aspect of the case, the Commissioner found no substantial reason for denying the extension; indeed "very few patentees are able to present so strong grounds for extension as the applicant in the case."
In a similar application in the previous year, Bessemer had failed to win an extension of his U.S. patent 16082, of November 11, 1856, for the sole reason that his British patent with which it had been made co-terminal had duly expired at the end of its fourteen years of life, and it would have been inequitable to give Bessemer protection in the United States while British iron-masters were not under similar restraint. But if it had not been for this consideration, Bessemer "would be justly entitled to what he asks on this occasion." The Commissioner118observed: "It may be questioned whether [Bessemer] was first to discover the principle upon which his process was founded. But we owe its reduction to practice to his untiring industry and perseverance, his superior skill and science and his great outlay."
Conclusions
Martien was probably never a serious contender for the honor of discovering the atmospheric process of making steel. In the present state of the record, it is not an unreasonable assumption that his patent was never seriously exploited and that the Ebbw Vale Iron Works hoped to use it, in conjunction with the Mushet patents, to upset Bessemer's patents.
The position of Mushet is not so clear, and it is hoped that further research can eventually throw a clearer light on his relationship with the Ebbw Vale Iron Works. It may well be that the "opinion of metallurgists in later years"119is sound, and that both Mushet and Bessemer had successfully worked at the same problem. The study of Mushet's letters to the technical press and of the attitude of the editors of those papers to Mushet suggests the possibility that he, too, was used by Ebbw Vale for the purposes of their attacks on Bessemer. Mushet admits that he was not a free agent in respect of these patents, and the failure of Ebbw Vale to ensure their full life under English patent law indicates clearly enough that by 1859 the firm had realized that their position was not strong enough to warrant a legal suit for infringement against Bessemer. Their purchase of the Uchatius process and their final attempt to develop Martien's ideas through the Parry patents, which exposed them to a very real risk of a suit by Bessemer, are also indications of the politics in the case. Mushet seems to have been a willing enough victim of Ebbw Vale's scheming. His letters show an almost presumptuous assumption of the mantle of his father; while his sometimes absurd claims to priority of invention (and demonstration) of practically every new idea in the manufacturing of iron and steel progressively reduced the respect for his name. Bessemer claims an impressive array of precedents for the use of manganese in steel making and, given his attitude to patents and his reliance on professional advice in this respect, he should perhaps, be given the benefit of the doubt. A dispassionate judgment would be that Bessemer owed more to the development work of his Swedish licensees than to Mushet.
Kelly's right to be adjudged the joint inventor of what is now often called the Kelly-Bessemer process is questionable.120Admittedly, he experimented in the treatment of molten metal with air blasts, but it is by no means clear, on the evidence, that he got beyond the experimental stage. It is certain that he never had the objective of making steel, which was Bessemer's primary aim. Nor is there evidence that his process was taken beyond the experimental stage by the Cambria Works. The rejection of his "apparatus" by W. F. Durfee must have been based, to some extent at least, upon the Johnstown trials. There are strong grounds then, for agreeing with one historian121who concludes:
The fact that Kelly was an American is evidently the principal reason why certain popular writers have made much of an invention that, had not Bessemer developed his process, would never have attracted notice. Kelly's patent proved very useful to industrial interests in this country as a bargaining weapon in negotiations with the Bessemer group for the exchange of patent rights.
The fact that Kelly was an American is evidently the principal reason why certain popular writers have made much of an invention that, had not Bessemer developed his process, would never have attracted notice. Kelly's patent proved very useful to industrial interests in this country as a bargaining weapon in negotiations with the Bessemer group for the exchange of patent rights.
Kelly's suggestion122that some British puddlers may have communicated his secret to Bessemer can, probably, never be verified. All that can be said is that Bessemer was not an ironman; his contacts with the iron trade were, so far as can be ascertained, nonexistent until he himself invaded Sheffield. So it is unlikely that such a secret would have been taken to him, even if he were a well-known inventor.
Footnotes
1From 1870 through 1907, "Bessemer" production accounted for not less than 50 percent of United States steel production. From 1880 through 1895, 80 percent of all steel came from this source: Historical Statistics of the United States 1789-1945 (Washington, U.S. Department of Commerce, Bureau of the Census, 1949), Tables J. 165-170 at p. 187.
2See especially material distributed by the American Iron and Steel Institute in connection with its celebration of the centennial of Steel: "Steel centennial (1957), press information," prepared by Hill and Knowlton, Inc., and released by the Institute as of May 1, 1957
3Holley's work is outside the scope of this paper. Belatedly, his biography is now being written. It can hardly fail to substantiate the contention that during his short life (1832-1882) Holley, who negotiated the purchase of the American rights to Bessemer's process, also adapted his methods to the American scene and laid a substantial part of the foundation for the modern American steel industry
4Andrew Ure,Dictionary of arts, manufactures and mines, New York, 1856, p. 735
5See abridgement of British patent 8021 of 1839 quoted by James S. Jeans,Steel, London, 1880, p. 28 ff. It is not clear that Heath was aware of the precise chemical effect of the use of manganese in this way
6Mining Journal, 1857, vol. 27, p. 465
7Sir Henry Bessemer, F.R.S., an autobiography, London, 1905, p. 332
8Ibid., p. 59 ff
9Ibid., p. 82
10Ibid., p. 83
11Ibid., p. 108 ff
12Ibid., p. 141. Bessemer's assertion that he had approached "within measurable distance" of anticipating the Siemens-Martin process, made in a paper presented at a meeting of the American Society of Mechanical Engineers (Transactions of the American Society of Mechanical Engineers, 1897, vol. 28, p. 459), evoked strong criticism of Bessemer's lack of generosity (ibid., p. 482). One commentator, friendly to Bessemer, put it that "Bessemer's relation to the open-hearth process was very much like Kelly's to the Bessemer process.... Although he was measurably near to the open-hearth process, he did not follow it up and make it a commercial success...." (ibid., p. 491)
13British patent 2489, November 24, 1854
14Bessemer,op. cit.(footnote 7), p. 137 He received British patent 66, dated January 10, 1855
15See James W. Dredge, "Henry Bessemer 1813-1898,"Transactions of the American Society of Mechanical Engineers, 1898, vol. 19, p. 911