Plate XLIII.PUNCHING AND SHEARING.Larger image
Plate XLIII.
PUNCHING AND SHEARING.
Larger image
The modern practice of joggling and of scarfing the laps and edges of plates is applied in many instances, andspecial hydraulic tools are provided to carry out this work. The firm were also early in adopting the practice of joggling frames, deck beams, etc. The frames and beams are joggled when cold, to suit each alternate inner strake of plating, in a special design of hydraulic press, of which there are several in the works. This tool, illustrated onPlate XLI., adjoining page 95, carries dies on the ram-head and on the anvil, to form between them the obverse and reverse sides of the dent or joggle desired. Movable centre-pieces on the ram-head and anvil are traversed in all directions by screw thread to suit the position and width of the joggled part, and a gauge shows variations of 0.1 in. in the position of the joggled part of the frame. A 2 ft. length of angle can be joggled at each stroke. The machines are by Messrs. Hugh Smith and Co., Limited, Glasgow.
The same machine joggles the lap or edge of a shell, inner bottom, or deckplate in a similar way. The whole length of the frame or plate can thus be worked in a very short time. A powerful jib crane, of 16 ft. radius, assists materially in the rapidity of the work turned out by these tools. The only slips required are at the ends of the vessel, where the bevel of the frames precludes the use of joggling. A special electrically-driven hammer is used for forming these taper slips.
The angles, etc., to form the frames are assembled at the head of the building-berth, and when lying on skids are riveted to form the double bottom, frames and margin plates. Hydraulic riveters are used wherever possible. There are about a score of these at work in the shipbuilding yard, with cylinders from 8 in. to 10-1/2 in. in diameter, a stroke of 7-1/2 in., and a gap of 55 in., so that heavy work can be done. Some of them are specially designed for keel work, for closing rivets in beams, and for difficult parts.
The frames thus riveted are conveyed down the berthby a simple and ingenious cableway, known in the Works as the "switchback," from its resemblance to the well-known amusement railway. A derrick-post stands at the head of the berth adjacent to the skids on which the frames are riveted. The cable stretches from a small derrick at the foot of the shipbuilding berth over a pulley at the top of the large derrick-post, and thence, through a similar block at its base, to an electric winch. The frame or unit of the ship's structure is suspended on a running block on the cable, which is then made taut, partly by the working of the winch and partly by the large derrick post being inclined backwards. The running block with its load travels down the taut cable by gravity, under the guidance of the squad of fitters. The gradient of the cableway is only sufficient to enable the load to move slowly to its position in the shipbuilding berth.
The double-bottom frames and margin plates are united with the keel-plate, and subsequently there are successively worked into the structure the tank top plates, side frames, the skin plates, beams, bulk-heads, and other units, portable hydraulic punches and riveters being largely used. Pneumatic tools are also extensively employed for boring, drilling, riveting, chipping, caulking, etc. There are from 130 to 140 of these tools in use on vessels in course of construction.
There are ten building berths ranging in length up to 700 ft.; but slight alterations would enable the firm to build vessels of still greater size. Several of these are shown on the engraving onPlate XXXVII., facing page 88. The launching ground is probably the finest in the river, the channel being here of great depth and very wide, as is shown on the engraving opposite. Indeed, ordinary merchant vessels with full lines are launched without any check chains; the fine-ended ships—mail steamers and cruisers—are, as a precautionary measure, checked by drags in theusual way. The engraving onPlate XXXVIII., facing page 90, shows the launch of H.M.S.Argyll.